Best Of
Re: Cost to replace boiler sections
IMHO for an EG properly installed to fail in 10 years probably means one thing. Excessive MU water.
I would put a water meter on the boiler make up water and keep a sharp look out for small leaks they can add up.
Excessive MU water will eat a boiler and any returns below the water line very fast.
Re: Are Boilers Dangerous? This months column
I went on a job the last year before I retired. One of the few times a boiler scared me. I have posted this before so maybe you have heard this story. If so sorry for the repeat.
But for me I will never forget this one. I think about it once in a while.
2,500000 btu Burnham gas boiler 15 psi steam. Customer said it was ok but the burner was noisy, I got to the job and began setting up my analyzer. Steam pressure was 10psi, normal it was a process job. I came out to the front of the boiler and the steam was 25 psi!!!
My first thought was "what the ——!! Then I thought bad gauge. Shut it down and got a gauge out of the truck. No the steam was 25 psi.
Safety valve corroded shut
Manual reset safety pigtail plugged
steam operating control pigtail plugged.
I often wonder what would have happened 20 min later if I wasn't there? What if I stopped for coffee? Would the boiler have gone through the roof like in the old days? Would people have been killed? Or would it have gotten to 50psi and the safety valve finally opened?
And the one that really bothers me. How could this boiler have operated all day with no issue maintaining 10 psi and modulating and I walk in the door and all of a sudden 3 things fail?
No, I think it went like this.
Safety valve corrodes shut.
Manual reset limit pigtail plugs up
I walk in the door and the operating control pig tail says I have had enough.
Steam boilers in MA get inspected every year,
I think I saved the insurance company a million dollars and their boiler inspector still has a job. I think I am lucky I wasn't 20 min later I may not be around.
Re: Converted to Gas from Oil last year and I REGRET IT BADLY!!
I keep telling people… do your sums before you switch fuels (or horses).
Re: Taco Flocheck Issues
Maybe “Flo-Control” was a bad name to give to this device back in the
old days when we were converting gravity hot-water systems to forced
circulation. The industry needed something that would stop the
hot water from rising up into the radiators when it wasn’t needed.
Hot water will do that, you know. It’s lighter than cold water.
But the name Flo-Control valve makes some guys think they can
balance a zoned system by turning the top levers on the valves.
That’s not what those levers are for.
Let’s take a look inside one of these things and make sure we
understand what its job is.

What we have inside is a brass weight that’s loosely connected to a
stem. The weight normally sits in the closed position and keeps the
lighter hot water from rising out of the boiler when the circulator’s off.
The circulator has no problem lifting this weight. As soon as it comes on,
the force of the water just slides the weight right up the stem and out it
goes to the radiators.
But then when the circulator shuts off, the weight inside the valve drops
back down onto the seat. It won’t allow hot water to rise out of the boiler
unless the circulator comes on again.
In other words, it keeps the zone radiation from overheating. That’s all.
The lever on top of the Flo-Control valve is there to give you a way to lift
the weight up off the seat should the circulator fail and you want to get
some temporary gravity circulation out to the zone.
You just crank the lever up; the stem rises and takes the weight with it.
But that’s all the lever does, it doesn’t control the flow. You can’t balance
the flow through the zones by turning those levers. That’s because
Flo-Control valves control overheating, not flow.
For the Flo-Control valve to function properly, the lever must be
installed in the top vertical position
Re: Heating and Cooling Options for 1850s Greek Revival New York
From a relatively educated homeowner's point of view, I would do the following:
- Definitely convert to natural gas if you can, as you have stated is your plan. This is for me a no-brainer regardless of the boiler or furnace technology you choose. Yank out those oil tanks before they fail and cause an environmental disaster in your basement.
- Keep the hot water radiators. Hot water radiant is a great heating technology. You will be able to re-use the existing piping to the radiators, or if any needs to be replaced, it can be done cheaply and simply with oxygen-barrier pex piping
- Avoid a "high efficiency" boiler. The higher up-front cost, greatly increased maintenance requirements, and shorter lifetime do not make up for the slightly higher efficiency
- Install a cast-iron atmospheric gas boiler. It is dead simple, everyone knows how to keep it running, it requires nearly no maintenance, and it will last for 30 years
- Get a new standalone water heater. Do not fall for suggestions that would use the boiler to heat your domestic hot water. These are complex and require a lot of up-front material and labor cost for no measurable gain, and they "tie" your hot water to your boiler so that if the boiler fails you also lose hot water. You can choose a natural gas one, or my advice is to strongly consider a heat pump water heater which will likely come with attractive incentives from the state and/or utility company
- Check your chimney, you may need a stainless steel liner but it should be an easy install for a chimney professional
Additional edit: You can make your AC unit be a heat pump for marginally more $$ and then you can use it for cost-efficient heating in the autumn and switch over to hot water boiler when it gets cold. This will give you a great backup as well.
Re: Heating and Cooling Options for 1850s Greek Revival New York
I'm with @ethicalpaul — and basically your friend's father-in-law, except that like Paul I'd go with plain vanilla atmospherics rather than fancy condensing units.
Re: Burnham boiler question
the book is an easy read, one night,
then read again what didn't stick the first time,
Re: Recommendation for highly reliable natural gas water heater?...
Hi, My approach isn't brand dependent. I'd make sure heater I got had a full, non pro-rated warranty, and hopefully good support where you are. I'd get only a six year warranty. I'd make sure the tank I got was able to accept a second, full length magnesium anode rod, and make sure the rod it comes with is magnesium, or is changed out to one. I'm not a fan of having aluminum in tap water. Beyond setting up the tank, I'd make sure the tank lived at water pressures in the 40 to 60 psi range without any big fluctuations. Finally, I'd make sure it got clean air for combustion. These days, replacing a tank can run thousands of dollars, which is why I try to keep older tanks that are in good shape, going. 😊
Yours, Larry





