Best Of
Re: Oversizing a Modulating Boiler with 10 to 1 turndown
If you have undersized a boiler, making a change to the water temperature will not increase the boiler capacity, it will however change how many BTU/h your emitters can output. Water temp does not equal heating capacity of a heating appliance.
In your situation you have a few options to lower fuel usage. you can lower the thermostat temperature, increase the insulation values of your home (windows walls etc), or you can increase the fuel efficiency of your heating equipment. This may be where you get the idea that modulation is strictly more efficient, you are comparing 80% equipment to 95% equipment. That being said you will only get that efficiency if you are able to keep your system temps in condensing ranges.
I would also add that whatever you think is happening when you oversize the boiler and turn down the setpoint, that is not how it works. If you have baseboard heating, you will get the same BTU/h from the emitters at a given setpoint temperature and flow rate, whether the btu input of the equipment is properly matched, or oversized by double. Oversizing a boiler absolutely does not allow you to turn down the setpoint temperature, other factors may allow this, but boiler size is not one of them
Wet return sizing
is there a chart for sizing the wet return of a steam boiler? One of our guys came across a 287,000 btu boiler with a 1” copper wet return. There was water spitting out of two gorton# 2 vents. The vapor stat was set to 16 and I had him turn it down to 11 with a 8 oz differential the spiting stoped but the 1” wet return doesn’t seem right to me. Also having him clock the meter to be sure it’s not over fired.
I would appreciate any advice
Re: Can I improve convection?
If the grill mesh is made with iron . You can cut up a magnetic sheet and experiment with needed out put …
Does the room need more input to make comfortable ? A cover could slow the output with no loss of energy …

Re: Trimo pipe wrench history
Maybe the slight curve helps the teeth disengage when you are done tightening?

Re: Can I improve convection?
the building and the temperature around it is what dictates the heating cost. Changing that radiator configuration will probably do little to nothing to save fuel costs.
Look for places to upgrade the building itself. Insulation, weatherstrip, window shades.
Have an energy audit done to find leaks in the building, an infrared camera scan can show a lot of heat loss areas.

Re: Can I improve convection?
simply
Covering any emitter will reduce the output. If the heat doesn’t go to the room it winds up back in the boiler, + or - a small %.
As long as the rooms not cold there’s no reason to change it.

Re: AquaSmart 7600B lockout freezing my tenants half to death, jury rig fix?
Thanks Ed,
So the supply pipe is a decent enough proxy for the water temp in the boiler to use the strap on Aquastat, given the circulator will be constant on?
Re: Boiler Running Full Tilt, Cold House
Something does not add up. There is no way you have an 8.5 CO2 with only 27.700 BTU's with 100% modulation. I would even speculate that you can't even get ignition with the amount of air entering the burner. Your gas/air ratio would be so out of wack if you did get ignition it would be rumbling.
Re: Can I improve convection?
I'd vote to remove the cover altogether! And if you want, install a shelf above the radiator for storage.
Covers have two purposes in my opinion. To keep kids from touching hot radiators and to dampen/disperse the heat out of the radiator.
You'll feel the heat radiating from it faster but it isn't going to add any additional btu's to the room. It might just "feel" hotter, quicker.