DIY Steam Boiler Install
I'm going to keep it all in this thread, so any opinions, advice, comments, or laughter at stupid things I will no-doubt do can go right here, I'll accept them all gladly.
Old boiler: Utica PEG 112 (Dunkirk design side supply), 292 sq ft of steam, somewhat poorly piped with only one supply with barely a header and of course oversized, but I modified it a little and made it work. See my other discussion threads for that.
New boiler: Peerless 63-03L (their smallest), twin top supplies, 233 sq ft of steam. Peerless calls for a single 2" supply but I'm going to install it with switchable second supply and a drop header (so I can say I did).
My house has 194 sq ft of radiation. I'm also going to run a hot water loop off the boiler to a 100', 35 sq ft radiant bathroom floor. I might also add another 20 sq ft of radiation in the downstairs powder room.
I want to take this opportunity to thank Dan and Erin and all of you because without this forum and all of its contributors, I wouldn't have had the opportunity to learn all that I have, and to stumble my way through this install. I hope you enjoy it!!
Tonight I tore out the Utica, there's no turning back now:
I never could get all the rust out of the sight glass water. Now I know why!
NJ Steam Homeowner.
Free NJ and remote steam advice:
https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos:
https://bit.ly/3sZW1el
Comments
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Thanks @EBEBRATT-Ed !!
I was considering going with a 2.5" or 3" header but have you seen the prices of those fittings? I'll stick with the 2" that the manufacturer recommends on that part.NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el0 -
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Thanks @mattmia2 yes I just moved the blocks to sweep up. I’ll be putting them back.
And yes I’ll have valves to enable blowdownNJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el0 -
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It's a tough, but satisfying road. When I did mine, start up day happened to coincide with my birthday, it was a great present when that boiler fired up and heated the house for the first time.
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Thanks! My birthday is in late January so I hopefully won't have that coincidence!KC_Jones said:It's a tough, but satisfying road. When I did mine, start up day happened to coincide with my birthday, it was a great present when that boiler fired up and heated the house for the first time.
NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el2 -
I had to share this. I was talking to a high school buddy who has 25 years in a steam plant back in my hometown. He is working with 1250psi steam at 950F. I asked him if they have specified torque for the black pipe fittings.
He said "As tight as you can get it, then one more turn" which I found hilarious.
I told him my specification was "hand tight then one more turn" which isn't quite right, but is pretty closeNJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el3 -
Paul do a single 3 inch riser opposite of where your eq and return tie into boiler use a 2 inch equilizer . The price difference isn’t much and amount of work is less w a single riser . I do 63 03 w a single 3 and tie in 2 2 inch mains and after cleaning the water line is steady . Add nipple n cap min to unused return for flushing n wanding . Pre cleaning pipe w dawn soap and a foam spray attachment then flush w water saves time and future skim / flushing when the oils make there way back . Just my 2 cents good luck and happy spinning peace and good luck clammy
R.A. Calmbacher L.L.C. HVAC
NJ Master HVAC Lic.
Mahwah, NJ
Specializing in steam and hydronic heating1 -
Thank you so much @clammy you have helped me so much on this project already (for those who didn't know, it was Clammy who suggested which supply house to use to buy my boiler a couple seasons ago and they were great to work with (Henry's in Hawthorne).
I have a reason I want to do two risers, but I will definitely be putting a nipple and cap on the side opposite the equalizer.
I might not do much pre-cleaning or wanding, because I really like skimming but that's because I'm a crazy homeowner and return calls for more skimming only take me 15 seconds to arrive at the job siteNJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el1 -
Day 2: I decided to move the Peerless into position. I think it’s about 400 pounds so I had to use leverage and my rock climbing gear.I set up a ramp in my very convenient bulkhead cellar entry, moved the Prius in position for an anchor and put my wife “on belay” with a Gri-Gri while I guided it down. It went OK!
it was tough to get it off the wooden skid and onto the blocks but I wrestled it on there.NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el3 -
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Haha good memory! It would have been heavy enough, but the Prius was in better position
NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el0 -
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How was anyone endangered?JUGHNE said:Great helper.....first she lets you run a steam pipe thru her kitchen, then lets you endanger, probably "her" car, acting as an anchor and plus helping get the boiler into the basement.
That being said...
Is it done yet?Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.
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That I can see. I wouldn't do that to my weather stripping etc.JUGHNE said:Not the helper.....the car door posts.....
But,
I suspect Paul was in "GSD mode" and was more concerned about getting the boiler down there safely and the clock was ticking.
Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.
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My UFT-100 may have rolled off the appliance dolly and half way down the stairs in the box when i turned around to shut the back door behind me.ChrisJ said:
That I can see. I wouldn't do that to my weather stripping etc.JUGHNE said:Not the helper.....the car door posts.....
But,
I suspect Paul was in "GSD mode" and was more concerned about getting the boiler down there safely and the clock was ticking.1 -
You rolled a new modcon down the stairs!?mattmia2 said:
My UFT-100 may have rolled off the appliance dolly and half way down the stairs in the box when i turned around to shut the back door behind me.ChrisJ said:
That I can see. I wouldn't do that to my weather stripping etc.JUGHNE said:Not the helper.....the car door posts.....
But,
I suspect Paul was in "GSD mode" and was more concerned about getting the boiler down there safely and the clock was ticking.Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.
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Not intentionally. It was about half a flight, I have a back door that is at ground level so there is only about 4' from the landing to the floor and it was in a box that was intended for UPS to throw around so it was ok. It was on an appliance dolly and it tipped forward enough that it rolled off the front plate. i thought i had more than enough tip backward that it wouldn't come off so I didn't use the straps. I used the straps for the indirect and the old water heater...1
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That had to be painful............mattmia2 said:Not intentionally. It was about half a flight, I have a back door that is at ground level so there is only about 4' from the landing to the floor and it was in a box that was intended for UPS to throw around so it was ok. It was on an appliance dolly and it tipped forward enough that it rolled off the front plate. i thought i had more than enough tip backward that it wouldn't come off so I didn't use the straps. I used the straps for the indirect and the old water heater...
Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.
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Methinks he deserves a day off1950's Bryant boiler in a 1-pipe steam system at 7,000 ft in northern NM, where basements are rare.0
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Ironman said:One of the first things you should do before firing it off is replace that Cycle Gaurd with a SafeGaurd.
NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el0 -
JUGHNE said:Great helper.....first she lets you run a steam pipe thru her kitchen, then lets you endanger, probably "her" car, acting as an anchor and plus helping get the boiler into the basement.
NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el0 -
JUGHNE said:No Paul Progress reports lately? One think to mention, IIWM, I would remove every pipe plug and replace with nipple and cap. Even if it meant removing the jacket to get them loose. May need some of the ports in the future and plugs age quickly.
Here are the Day 3 photos:I did pull every external plug and the pigtail and gauge and put in a nipple in their placeNJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el5 -
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Thanks but not compared to the pros! Plus, it ain’t done yet!
NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el0 -
You're doing great on time. I poured my pad in 2006. Commisioned my boiler in 2010!ethicalpaul said:Thanks but not compared to the pros! Plus, it ain’t done yet!
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JUGHNE said:Have you seen or considered the built up 1/2" pipe tree for controls and gauges. Use double crosses for easy cleaning. No 1/4" pigtails. I did post picture of this some time back. Can't find it now.
NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el0 -
Here’s a minor milestone for mid-day Sunday. I got the return and Hartford Loop all finished! So everything below waterline is done 😅
i didn’t want to wait for Tuesday’s shipment so I cut my own 1” x 6-1/4” nipple.
I tend to cut the threads a lot shorter than the manufacturers do. First, I’m lazy. Second, I never ever go beyond 1/2 anyway. Third, since the failure point is always the threads, why not leave them a bit meatier?NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el0 -
The trees I have done have double tees so nothing has to be unscrewed but plugs. But for the riser to each device I used 1/4 brass or SS, 6" or more in length.
The logic being that if the horizontal iron pipe is clean all the way across then the brass or SS is clear.
Where does that threader plug in......1 -
💪🏻 (If you saw my arms you’d know how funny this is)
NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el0 -
My 65R-TC forces you to do the correct length.
I don't know if it's bad to do them short or not I try to go by the book on most things. Sadly I've found that often doesn't work in machine work.....Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.
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