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Baptismal pool boiler set up..

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  • psb75
    psb75 Member Posts: 1,126

    Ah yes, variable speed salvation. I'm guessing though, that it happens all at once. But what do I know? I'm only a plumber.

    EdTheHeaterMan
  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 12,109
    edited March 9

    Blasphemy!

    Now say 10 Hail Mary's and a good Act of Contrition then go and sin no more ✝️

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

  • HVACNUT
    HVACNUT Member Posts: 7,421

    I'm not religious. I just like the stories. Besides, I only know "Hail Mary, full of grace", then I'm lost. Can I do 20 of the Lord's prayer instead?

    EdTheHeaterMan
  • bburd
    bburd Member Posts: 1,298

    At the First Baptist Church in the Back Bay section of Boston, built in the 1870s, the baptismal font had a cast iron one pipe steam radiator in it. The air vent was piped up above the flood rim. Simple and effective.


    Bburd
    EdTheHeaterMan
  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 12,109
    edited March 9

    For Cripe's Sake! @HVACNUT

    That would be Jesus Cripe, Son of Gosh, along with Great Cesars Ghost, of the Roman Church of Holy Moley. For those that are not of this faith

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

    Mail4tommoepmiller
  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 20,127

    I think normal swimming pools run at 81-82

    Mail4tommo
  • Mail4tommo
    Mail4tommo Member Posts: 56

    @EdTheHeaterMan thanks ed .

    The customer is fixed on a boiler set up. For your proposed set up which I like, is that with the boiler loop with a automatic bypass valve or primary secondary? Can you make a piping arrangement diagram? And I was thinking a tekmar 150 for controlling the pool temp. Thanks again

  • hot_rod
    hot_rod Member Posts: 27,387

    With a CI boiler you need some sort of return temperature protection if the tub is heated to say 85- 100°?

    A 3 way protection valve is ideal, or cobble together 3 ball valves and manually adjust flow.

    So you can use whatever device between the boiler and tank.

    With an indirect it may have the temperature control built in. Set it to the desired temperature wire it to TT on the boiler.

    A setpoint control like a Ranco, Johnson control, etc would allow tighter more accurate temperature control, and digital readout. Probably less $$ than a tekmar 150 and more features.

    Screenshot 2026-03-11 at 2.18.05 PM.png Screenshot 2026-03-11 at 2.21.19 PM.png
    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    mattmia2
  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 12,109

    This is what I come up with for your boiler system

    Screenshot 2026-03-11 at 10.13.12 PM.png

    However, if you feel the need for overkill, install the bypass and use manual valves to get the return water temperature where you need it. The boiler protection valve will make the adjusting automatic if you believe you need it.

    The parts list is above and the boiler protection valve can be found here: Caleffi 280966A-1, but I really believe it is overkill. But if it is in the church's budget, then go for it. I try to keep the cost as low as possible when it comes to church.

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

  • mattmia2
    mattmia2 Member Posts: 16,590

    i really think a glass lined steel tank type gas or electric water heater will last forever in this application. if you're only putting 600 gallons of water in it a month that is nothing, in normal residential use it sees that in a couple days.

    i assume your boiler failed because you're running the tub water directly through it, a cast iron boiler isn't designed for an open system with potable water, a water heater is.

    DCContrarian
  • DCContrarian
    DCContrarian Member Posts: 1,453

    Agree, but @Mail4tommo said above, "The customer is fixed on a boiler set up." I'd at least try to push an indirect coil.

    I also don't see the point of using a circulator pump instead of just filling it with water that goes through a water heater. Use a tempering valve to get it the right temperature.

    bburd
  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 12,109

    The original boiler was probably an AO Smith copper-coil water heater, similar to a AO Smith Burkay Water Heater. There was once a much smaller model available, but it is no longer manufactured.

    A copper-coil water heater with a bronze or stainless-steel circulator pump could last for decades in this type of application. However, in this case the unit has failed, and there is no inexpensive replacement that offers a 60,000 to 80,000 BTU burner, which would be ideal for this application.

    A large-burner, small-tank water heater would be perfect here. Unfortunately, there does not appear to be a large market for this type of water heater, so manufacturers rarely produce them.

    I suppose baptism is not a large market for water heater manufacturers.

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

  • Ironman
    Ironman Member Posts: 7,908

    This is being made way more complicated than it needs to be.

    The makers of baptisteries also offer electric in line heaters (usually made by Little Giant) specifically for this purpose. They’re usually 4-5kw and can easily heat the average sized baptistery over night.

    I’m a Baptist and I’ve installed or repaired several over the years.

    Bob Boan
    You can choose to do what you want, but you cannot choose the consequences.
    EdTheHeaterManLarry WeingartenPC7060
  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 12,109

    I made that suggestion earlier and the customer only want s a boiler accorcing to @Mail4tommo

    And you know the customer is always right! (Harry Gordon 1909)

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

  • Ironman
    Ironman Member Posts: 7,908

    Ed, the customer is definitely wrong in this case, probably from the misconception that they need a boiler to do the job.

    Baptist churches are democratic in their decision making (sometimes too much so) and usually a committee makes these kind of decisions. The problem is that the committee is quite often a pool of ignorance putting forth erroneous opinions.

    It has well been said that a camel is a horse that was put together by a Baptist committee.

    Did I mention that I’m a Baptist?

    Bob Boan
    You can choose to do what you want, but you cannot choose the consequences.
    GGrossPC7060
  • Mail4tommo
    Mail4tommo Member Posts: 56

    @EdTheHeaterMan you are 100% correct it's exactly the setup they used to have.

  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 12,109

    I hear ya' @Ironman Cape Island Baptist Church In Cape May, NJ was my customer for many years. I was the oil company's service man (by recommendation) and when they needed a new boiler for the church, I wanted the job. I also knew that there was a committee of ignorance putting forth erroneous opinions very intelligent people, and I didn't have time to answer 20 questions, over the phone, after each member read the proposal, so I didn't mail the proposal. I requested that I be invited to a committee meeting as a guest speaker to give them the proposal in person with all decision makers present.

    I then prepared three options with a power point presentation explaining the features and benefits of each choice. After the presentation, I answered questions for the group and then left the meeting with the thanks of the committee and my sincere thanks for them to make time for me at their meeting. The next day I got the call that I was awarded the job and selected the middle cost proposal.

    And I remember seeing that baptismal water heater in the boiler room standing about 3 ft tall. All copper coils with a 60,000 BTU burner under them. I thought to myself when I looked at it, "I would hate to have to vacuum clean soot out of that mess of copper"

    That's why I thought the electric spa heaters were the way to go.

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

    mattmia2Ironman
  • Jamie Hall
    Jamie Hall Member Posts: 27,297

    Cheer up, @Ironman . You should try my game — dealing with a vestry (Episcopal). There are times I sit there and contemplate career choices… oh one other thing. Never, ever argue with the Altar Guild…

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
    PC7060Ironman