A word about Design Day and not-so-warm homes.
In the world of Heating and Cooling, there is a temperature that gets thrown into the mix of both longhand calculations and computer models that establish the BTU outputs of all our equipment. It’s called a “design temperature” and it varies as we follow typical climate variations going north and south, and up and down in elevation. In our part of the world in 2026, the design temperature is 13°F.
That means that heating systems are designed to maintain an indoor temperature of 70°F when the outdoor temperature is 13°F.
Efficiency is defined many ways by the different industries that use the term but in fuel-burning boilerspeak, peak efficiency means the boiler runs at 100% of its output at design temperature, and never shuts off while hovering around that outdoor temperature, and combustion is steady with minimal standby or flue losses at the boiler which factor heavily into manufacturers' published efficiency ratings. In other words, the two most *efficient* boiler heating cycles will have the boiler never come on, or have the boiler maintain the 70° indoor temperature by never shutting off. We call that a "Design Day" heating condition.
So, what happens when the outdoor temperature drops below design temperature? Like lots of days these past two weeks? Well for us professionals, the first thing that happens is all our online forums and message boards start blowing up with warnings to each other about trouble coming, and stories of engineers on current projects nervously considering supplemental heat sources in their designs.
But the bottom line is design temperature is often an average of the ten coldest days of the year and it is well known and expected that there will be be a handful of days colder than the median or average cold day. And so it is accepted that the internal ambient temperature of some of those structures operating on design have the potential drop below 70°. Does that sound like a failure? Maybe. But what you have to consider is that aside from the heating system, there are plenty of other things in the home or building that give off heat to the space. Cooking a pot of stew adds heat energy to a space for hours. Lights, TVs, computers, cable boxes, solar gain, hair dryers… all these things being in place or running add BTUs to the home and take some of the onus off the boiler or furnace. So, this high-design-temperature-vs-low-outdoor-temperature thing is rarely ever an actual problem. To design a home heating system with significantly higher heating capacity, or to change the design temperature to 5° or less will often change the design greatly, increasing installation costs substantially and operating costs permanently.
If you feel you are getting close a to problem caused by low outdoor temperatures versus your system’s design, you would be well advised to do what you can to close that gap. Literally. A tight building envelope will outperform even the most highly efficient of boilers and furnaces. You heat your home only with the BTUS you keep inside. The rest are gone instantly and forever.A lot of words for a Sunday morning but I hope this helps someone.
(In the photo below, two boilers provide redundancy to make heat and hot water. Multiple smaller boilers tend to burn fuel at higher efficiency than a single larger one due to something called "turn-down-ratio" limitations so each of these units is sized for 75% of the home's peak demand. If the primary boiler can't meet the target temperature, the secondary unit kicks on at 10% intervals. The full capacity of both boilers being 150% of the demand means the home's heating zones are always satisfied in the most efficient way possibly.)
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Usually the only time I've seen a properly sized system not keep up on design day is when there was a power outage. The indoor temp fell maybe 10 degrees or more before power was restored and it took a very long time to get back up to temperature. Happens more on hydronic systems then forced air.
I try to remind customers not to use set backs when we approach design temp.1 -
@HydronicMike I wrote this for a local homeowners' Facebook group after several posts stating their boilers/furnaces were running and seemed fine but their homes weren't reaching thermostat settings.
This recent cold snap was particularly brutal. We must've gone above freezing today because we're fielding calls for floods and burst pipes more than any previous day this season.
Contact John "JohnNY" Cataneo, NYC Master Plumber, Lic 1784
Consulting & Troubleshooting
Heating in NYC or NJ.
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My son gets some of his income from oil burner repair and maintenance. His wife Angela works for a government agency and her fellow employees were complaining about the cold weather. She mentioned that her husband loves the cold weather. They all looked at her and asked "Does he like snow skiing?" Her reply was a classic:
"No, he likes frozen pipes"
Edward Young Retired
After you make that expensive repair and you still have the same problem, What will you check next?
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The calculation also uses infiltration and conduction numbers based on some amount of wind. If it is calm most of the time but below design temp there will still be less loss than is calculated because of the factor added for wind.
And a bunch of the numbers that go in to the calculation are just a best guess.
And the equipment isn't exactly the size of the calculation so it is the next closest size over the calculation.
So unless a bunch of other things besides just below design temp stack up the equipment will still be bigger than the load even before you account for solar gain and electrical utilization in the structure.
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This was my landlords house over the weekend. Her indirect hot water heater thermostat got stuck on so the taco zone valve controls wouldn't run her heat zones. I fixed the hot water thermostat for her but the house had already cooled down 16 degrees by that point and it took until the next day and several more concerned calls from her before her house was back to a balmy 76 degrees.
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Around here it isn't usually when it gets abover freezing, just when it gets a bit less below freezing, it is usually when it starts getting in to the teens after a few days of staying around 0 that the frozen pipes thaw and start leaking.
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When we bought the house 35 years ago, the W-M 133 kbtu boiler was doing its job just fine. I replaced it with a Lochinvar Knight first edition 80 k btu unit after running all the numbers with the Slant Fin software. We are in Minnesota and our design day temp was -16. I used -20 and an indoor temp of (if i remember correctly) 75 and still had a need for only about 60k worth of boiler output. It was recently -21 and not where anyone would want to spend any time outside. The house kept the 72 degree setting with no problem and was close, but not running at 100 percent output during that time. So I guess if you have a system that was designed and installed and maintained correctly, life will be good. As always, thank you to everyone here on the Wall that has taught me so much.
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But then you may get the homeowner that says they weren't consulted in the design and their system should have been designed for a 100 year low temperature.
Since we can only install condensing equipment here in the Bay Area and since I like to see my boilers condense as much as possible, I size my radiators for low water temperatures. My supplier once told me that I order larger radiators than anyone else. I also design for 4° lower than our local design temperature. That gives me a lot of leeway should conditions change.
I like your writing, @JohnNY.
8.33 lbs./gal. x 60 min./hr. x 20°ΔT = 10,000 BTU's/hour
Two btu per sq ft for degree difference for a slab4 -
Thank you, @Alan (California Radiant) Forbes
Yes, it's true. Designing for doomsday just makes some people happier.Contact John "JohnNY" Cataneo, NYC Master Plumber, Lic 1784
Consulting & Troubleshooting
Heating in NYC or NJ.
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i believe design temp here is 6f and i've seen -19f here
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data from my ecobee thermostat from this past sunday when it was single digit degrees in the Philadelphia area. Orange blocks are the calls for heat.
the next gas bill is going to be absolutely brutal, but the house stayed warm!0
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