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Air to Water Heat Pumps

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Comments

  • John Ruhnke
    John Ruhnke Member Posts: 1,014

    DC Contrarian,

    Heat Geeks don't normalize or adjust there SCOP calculations. They install a HP system. They install monitoring equipment. The monitoring equipment reads from a electric meter feeding the heat pump and a btu meter exiting the heat pump. That gives them an exact real time COP reading all day long. They then have a data graph for energy readings that can show how the cycles effect performance. They then can fine tune the inverter compressor speed, primary loop flows and secondary loop flows to dial it all in and increase COP. They also average out the COP readings daily, weekly, monthly and yearly. This gives them the Seasonal COP average. (SCOP). They publish on Open Energy Monitor and everyone trades info. They learn from each other and increase performance on the next install. This happens over and over again. Performance is always getting better.

    In America we don't monitor anything. We Guess at what works based of some laboratory experiment or modeling at best. Say yeah it should get 2.7 SCOP. The installer installs the equipment and nobody knows what is happening. Mistakes are made that kill performance but nobody has any idea because nothing is monitored. Every one thinks it was a great job and repeats the same mistakes over and over again. Nobody knows just how bad they perform. So I would say with all the mistakes made it is worse than 2.7 COP. So even with our horribly performing systems DC Contrarian is showing data that he thinks still beat out oil as shown in your graph. I think that is a good sign and shows tremendous room for improvement.

    That is why I am spending a huge amount of time learning the Heat Geek way.

    I am the walking Deadman
    Hydronics Designer
    Hydronics is the most comfortable and energy efficient HVAC system.
  • hot_rod
    hot_rod Member Posts: 24,164

    it is always about the application. Starting from scratch on a new build is a nice option. Or retrofitting low temperature emitters

    Pairing to the millions of fin tube, cast rads or dry, mid temperature radiant in the US will take more attention.

    I always thought radiant surfaces provided the lowest SWT requirements? Massive amounts of surface area in floors, walls and ceilings. Radiant slabs can work with 95 SWT, what other type of emitters are an option. Jaga forced convectors possibly?

    Does a 60C dhw function drive down the SCOP number? It seems that temperature is mandated by legionella codes, across the pond?

    Panel rads tend to get large and $$ when you are looking at sub 120 SWT. If the home needs to be retrofit with radiators to get the high SCOP, the system may be cost prohibitive. Are there any cost examples with the systems Heat Geeks promote?

    Leaning on our European colleagues we are already exploring options, crunching numbers for systems that exist in the US of A

    I’m all for the A2WHP movement, with caution about over promising, under delivering on performance, cost and ROI.

    If it is a system just for the 1%ers, do they even care?

    Good on you for taking the plunge, keep us informed

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    Larry Weingartenbjohnhy
  • DCContrarian
    DCContrarian Member Posts: 943

    "Heat Geeks don't normalize or adjust their SCOP calculations."

    What I mean by "normalization" is they adjust for climate. The colder out it is, the worse a heat pump is going to perform, that's just their nature. SCOP takes that out of the equation by adjusting for temperature. A heat pump that is running well in a cold climate will score a better SCOP than one running poorly in a warm climate, even if the measured COP is worse.

    "In America we don't monitor anything." This I agree with. I think it's crazy that we make installers do Manual J, but there's never any follow up to see how actual energy usage compares to modeled usage.

  • John Ruhnke
    John Ruhnke Member Posts: 1,014
    edited January 19

    You can spend $20,000 for a car or you could spend $100,000 for a car. There are different levels. Over in the U.K. everyone is buying and installing ATWHPs. It is 99% of the Heat Pump market. Hydronics is king. Poor people, average people and rich people have an ATWHP. All ranges of people. It is a lot cheaper than geothermal.

    Don't forget the environmental impact of fossil fuels. The average rise in temperature of our planet is unprecedented. The earths average temperature is breaking above the 12,000 year old Holocene period. You have to go back 100,000 years to find average temperatures such as this. The last time that the earths temperature changed this fast, 3/4 of the earths population died off from dropping temperatures. Around 540 A.D. a volcano blew off in Indonesia that created a couple of years with no summer. Snow in July. The written word dropped off in all civilizations across the world. Next came the Dark Ages.

    I could be wrong and maybe the environmental impact of climate change will be very mild. I hope to god I am wrong. I hope it wont get as bad as I think it could get. The good news is I think we still have time. I think we have 30 years or so to build out the electrical infrastructure. The technology is available to build out a world free of fossil fuels with energy that is cheaper and it will never run out. Baseload power like deep well geothermal and nuclear can provide this endless energy.

    What is the true cost of environmental impacts?

    For Legionaries disease, rather then always keeping the temperature high one solution is to set the temperature of DHW lower and periodically bring it up high to kill it and then drop the temperature down again.

    I am the walking Deadman
    Hydronics Designer
    Hydronics is the most comfortable and energy efficient HVAC system.
  • DCContrarian
    DCContrarian Member Posts: 943

    "I always thought radiant surfaces provided the lowest SWT requirements? Massive amounts of surface area in floors, walls and ceilings. Radiant slabs can work with 95 SWT, what other type of emitters are an option. Jaga forced convectors possibly?"

    I'm running forced convectors with my AWHP, along with heated floors and ceilings. But any emitter is going to work with low water temperatures, it just needs to be bigger. Heat output is going to be directly proportional to the difference between SWT and room temperature. Traditional radiators are rated for an aquastat at 180F, which means average water temperature of 170F (20F swing), or 100F above room temperature. If the SWT is at 95F that's 25F above room temperature, you need four times as much radiation. At 120F it's 50F above room temperature, you need twice as much radiation.

    A lot of older houses are over-radiated, you might be able to get 120F to work.

    "Does a 60C dhw function drive down the SCOP number? It seems that temperature is mandated by legionella codes, across the pond?"

    DHW directly from a AWHP is a poor fit. Yeah, you can make it work, but it's not playing to the strengths of the technology. You save on operating costs, installation cost, and complexity and reliability by just using and AWHP. I set mine at 120F but I have chlorinated city water.

  • John Ruhnke
    John Ruhnke Member Posts: 1,014
    edited January 19

    Heat Geeks get a SCOP of 4 when including DHW.

    I am the walking Deadman
    Hydronics Designer
    Hydronics is the most comfortable and energy efficient HVAC system.
  • Jamie Hall
    Jamie Hall Member Posts: 25,429

    One minor comment from an unreconstructed American… with cousins in Scotland.

    Quite right. Everyone is buying heat pumps. Some air to water, some air to air. And, at least where my cousins live, they are freezing.

    So why do they all buy heat pumps? Because Ed Milliband and his merry crew are forcing them to. They don't have a choice. So far, at least, we haven't gotten to that point on this side of the pond.

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
    pecmsg
  • John Ruhnke
    John Ruhnke Member Posts: 1,014
    edited January 19

    They are forcing you to install HPs here in some parts of America to now. As far as freezing goes that is just poor design. Nothing is freezing up in Winnipeg Canada.

    I don't believe force is the right way to go about things. I don't believe force is needed. Energy is a huge vital aspect of our economy. We cannot just end fossil fuels. Ending fossil fuels today would harm more people than global warming would. Our agriculture world is very dependent on fossil fuels and 1/2 of our worlds population would die if we just ended fossil fuels today. I believe we should end all subsidies to the fossil industry and add environmental impact to the price. I also believe we should end rebate and credit programs for HPs and Solar. The government extends its outreach with those programs and they don't have the right technical minds developing these programs. They often stifle technological development by discouraging good technology or making it illegal. Let the marketplace advance technology like it should.

    It is the geeks that create the best technical improvements. They often are not very popular people and they find it hard to do well in politics and politicians are part of the popular crowd, they ignore the geeks. So good geeks aren't in gov.

    The Heat Geeks are the best!!

    I am the walking Deadman
    Hydronics Designer
    Hydronics is the most comfortable and energy efficient HVAC system.
  • DCContrarian
    DCContrarian Member Posts: 943

    "They are forcing you to install HPs here in some parts of America to now."

    If you're going to make a claim like that you better have the citations to back it up. Where? Who?

    rynoheatHot_water_fan
  • pecmsg
    pecmsg Member Posts: 5,607

    They are forcing you to install HPs here in some parts of America to now. 

    If there that damn good, why are we being Forced?

    PeteA
  • hot_rod
    hot_rod Member Posts: 24,164

    so the UK heat pumps are mainly coal fired?

    But they are making progress to get off fossil fuels.Good for them to do the HP pioneering.

    The UK is the largest boiler market in the world, also.

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • DCContrarian
    DCContrarian Member Posts: 943
    edited January 19

    The UK shut down their last coal-fired electric plant in 2024. To the extent they burn fossil fuels it's mostly gas and some oil.

    I haven't heard any serious person propose that we eliminate burning fossil fuels altogether. Rather, the goal with electrification is to end the dispersed burning of fossil fuels, get it all into industrial facilities. When you have a small number of sources it's easier to capture the carbon dioxide and do something with it.

    For a detailed examination of what a carbon-neutral world would look like, I recommend "Power after Carbon" by Peter Fox-Penner:

    https://www.amazon.com/dp/067424107X

    John Ruhnke
  • Jamie Hall
    Jamie Hall Member Posts: 25,429

    Hardly. As was said, the last coal fired plant in the UK was shut down some years ago. There are a few gas fired plants still running. The UK actually has a good deal of renewable power. There are two minor problems, of course — most of it is in Scotland, and the climate isn't exactly favourable at times. The first problem is being attacked by building — or trying to build — a raft of major new power transmission lines, many of which — since they go through things like parks and some very scenic areas — are not wildly popular. The second problem is solved, at great price, by importing power, mostly from France which has a lot of nuclear power (over 70%) and a good eye for business, or from Scandinavia, which has a good deal of hydropower — and an equally good eye for business (I've seen peak rates in the US $10.00 per kWhour range, though $1.00 per kWhour is more normal)..

    The problems which the idea are encountering are really two. A good deal of the housing stock is remarkably poorly suited for heat pumps. This is true both in the inner cities and in rural areas — though not in suburban areas in the south of England. The other is that they are simply too expensive, both to install and to run, for all but the reasonably well-to-do.

    Mind you, I'm not opposed to heat pumps on any ideological ground — but like any other technology, there is a time and place where they are right, and a time and place where they aren't.

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
  • hot_rod
    hot_rod Member Posts: 24,164
    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    Hot_water_fan
  • John Ruhnke
    John Ruhnke Member Posts: 1,014

    I worked for Warren Energy Engineering for a year. I was an energy efficiency consultant. I inspected the rebate programs in NYC for Con Ed. I got to see the mechanical rooms of all the big sky scrappers. In my reports I listed lots of ways to save some huge amounts of energy. The biggest project I was involved with was Combustion Analysis inspection of 100 boilers for Columbia University. They followed a efficiency calculation found on the Combustion Analyzers. That calculation did not account for the velocity of the air moving through the combustion Chamber. If you underfired the boilers it would dilute the combustion air with excess air and lower the stack temp. This caused the Analyzers to calculate a artificially high efficiency number. In reality this caused the boiler to be underfired. The fuel consumption was higher and efficiency lower in reality. The field technicians were under firing the boilers and increasing CO2 levels on 80% of the 100 boilers in the buildings I inspected. I provided lots of evidence from many different sources over a couple months to try and persuade everyone to change the program but nobody cared and nobody did anything.

    I was the geek everyone chose to ignore. So I quit my job and went to work for Arctic Heat Pumps where I am able to make a difference.

    Based on my experiences, giving utility companies money for renewable and energy efficiency programs is a waste of time. The incentive is for them to increase fuel consumption per building. It increases there profits. They don't seem to care about actually reducing our carbon footprint.

    I am the walking Deadman
    Hydronics Designer
    Hydronics is the most comfortable and energy efficient HVAC system.
    PeteA
  • DCContrarian
    DCContrarian Member Posts: 943

    This page gives a good breakdown of the power mix in the UK, updated in real time:

    https://grid.iamkate.com/

    If you click on the "past year" tab you'll see that for the past year the mix was fossil fuels 27.7%, renewables 37.85 and "other" 21.7%. The "other" is nuclear (14.6%) and biomass (7.1%) — peat is still an important fuel source in the UK. The fossil fuel mix is coal 0.5%, gas 27.2%. (I misspoke earlier when I said it was a mix of oil and gas.)

    Imports of electricity account for roughly 12% of annual usage. (That also includes pumped storage). If you look at the chart in the lower left corner you see that many countries both import and export, depending on conditions.

  • DCContrarian
    DCContrarian Member Posts: 943
    edited January 20

    @hot_rod: "I’m all for the A2WHP movement, with caution about over promising, under delivering on performance, cost and ROI."

    A big part of being realistic is doing the kind of analysis I did in my post on the first page of this thread from January 16 (I don't know how to make a link to a post).

    In your area there is a break-even COP for a heat pump. It has nothing to do with the house or the heat pump, it has to do with the price of electricity and the price of fuel. Once you have the break-even COP, whether a heat pump can achieve it depends upon the climate and the choice of pump.

    If you're not saving money, or even increasing the fuel bill, the customer isn't going to be happy. Full stop.

    Similarly, if the device isn't sized to meet the entire heating load, the customer isn't going to be happy. Full stop.

    I'm going to go out on a limb and suggest two other absolutes:

    1. Getting DHW directly from the heat pump is never going to be a good deal for the customer. An indoor HPWH is always going to be better.
    2. Any sort of dual fuel setup is never going to be a good deal for the customer. If you can't make a heat pump work as the sole heat source, you can't make a heat pump work.

    If you look at the analysis I did, there's just no savings in trying to go dual fuel. But it basically doubles the installed cost of the system and makes it enormously more complicated. Boston is about as close as you can get to break-even between the cost of electricity and oil. That means that if oil were any cheaper, the heat pump wouldn't make any sense at all. Similarly, if electricity were any cheaper there's zero advantage to dual fuel.

    lkstdl
  • JakeCK
    JakeCK Member Posts: 1,495

    @DCContrarian I've created a new topic with all that info you listed.

  • John Ruhnke
    John Ruhnke Member Posts: 1,014
    edited January 20

    @DContrarian,

    1. "Getting DHW directly from the heat pump is never going to be a good deal for the customer. An indoor HPWH is always going to be better.
    2. Any sort of dual fuel setup is never going to be a good deal for the customer. If you can't make a heat pump work as the sole heat source, you can't make a heat pump work."

    This makes no sense. The Heat Geeks have proved through field monitoring that DHW hooked to a ATWHP is more efficient than a HPWH. The higher the air temperature, the higher the COP. Obviously a duel fuel combination makes a lot of sense. You need to have a back up anyway for real cold days otherwise you over size the heat pump.

    Info learned from field monitoring is more valuable than guessing. I am still learning myself and don't yet fully understand the Heat Geek way. I do have over 100 hours of Heat Geek training and many decades of design and installation experience.

    According to the Heat Geek way, It is very important in the way everything gets installed and controlled. The data you have provided me is assuming you have an American designer installing a HP rated at 2.7. Assuming he is making mistakes, which I am sure he is. The real SCOP is lower. It isn't actually 2.7 when installed in the field. That 80% boiler isn't 80% when installed in the field. It is actually 40% efficient. But the Heat Geeks performance is measured. If they say it is 4.09 SCOP with DHW than it is exactly that.

    When I was installing boilers I cut many peoples fuel bills in half. I guaranteed it in writing with a money back guarantee. Never once did anybody ask for money back. Those 80% boilers were not any where close to 80% efficient. It was the only way I could do what I did.

    I am the walking Deadman
    Hydronics Designer
    Hydronics is the most comfortable and energy efficient HVAC system.
    LRCCBJ
  • DCContrarian
    DCContrarian Member Posts: 943

    "You need to have a back up anyway for real cold days otherwise you over size the heat pump."

    Let's talk about what this means.

    Obviously, it's not true as an absolute, I live in Washington, DC, I heat my home with a heat pump. I have a bit of electric resistance for the backup but I could probably do without it.

    Oversizing used to be a real concern with heat pumps, but with variable speed compressors it's not really any more. I know that Arctic uses a variable speed compressor with vapor injection. They don't publish part-load efficiency numbers, but most of the air-to-air units do. So let's look at the Mitsubishi M-Series:

    https://ashp.neep.org/#!/product/34581/7/25000/95/7500/0///0

    At 47F — which is the kind of temperature where oversizing would be a concern — at full output it has a COP of 3.6, and at minimum output it has a COP of 4.65. It is much more efficient at its minimum output than at its maximum. A bigger unit is going to use less electricity at the same output.

    But there's more than just operating cost. There's also installed cost. I'm going to take a guess and say that the installed cost of a system with both a boiler and a heat pump is going to be at least $10,000 more than the cost of either one alone. I'd say it's a hard sell to justify that expense based on energy savings alone with more than a 10 year payback. So you'd have to generate at least $1000 a year in energy savings to justify the expense.

    I've done two analyses here in recent days for people interested in heat pumps.

    One for Boston ( https://docs.google.com/spreadsheets/d/1KmnOjq_MEQ2fNqj5AZvLSXHkNx3dwDPvn_SNBV2iHMA/edit?usp=sharing )

    and one for the Cleveland area ( https://docs.google.com/spreadsheets/d/1zDKWWisBz8so-kGh9TQFHh3I3-y7W70uP_8yqAXch_Y/edit?usp=sharing )

    The guy in Boston is paying about $2100/year for oil. I estimated he'd save about $250/year with a heat pump, and maybe another $20 if he absolutely optimized a boiler backup. There's no way he's going to see the $1000/year that would justify the cost of a dual-fuel system. Frankly I think the only scenario in which a heat pump would make financial sense for him is when it's time to replace the boiler and the choice is between a new boiler and a new heat pump, replacing a boiler that works to save $250/year doesn't make financial sense. And I love heat pumps.

    The guy in Ohio has cheap gas, his annual heating bill is $700. No way he's saving $1000 a year.

    Now, are there climates that are just too cold for the current crop of heat pumps, even if they're oversized? Yes. I'd say the guy in Ohio is in one, his average annual low is -24F, I don't know if a heat pump can even run when it's that cold. But dual fuel doesn't fix that.

    The key to a successful business is delivering value to customers. There may be scenarios in which the efficiency boost of a dual-fuel configuration makes economic sense, but I've yet to come across one.

    jesmed1
  • DCContrarian
    DCContrarian Member Posts: 943

    @John Ruhnke : "The data you have provided me is assuming you have an American designer installing a HP rated at 2.7. Assuming he is making mistakes, which I am sure he is. The real SCOP is lower. It isn't actually 2.7 when installed in the field."

    To be clear, that's not at all what I was saying. I used the data sheets for the 5-ton Arctic that you provided. I said nothing about SCOP. Rather, I estimated the average COP for the year, in Boston. That's not SCOP.

    SCOP is kind of misnamed at "seasonal" COP, the S really should be for "standardized." This document gives an overview of how SCOP is calculated: https://www.chiltrix.com/documents/App-B-Teknical-SCOP-NEF%20-EN14825.pdf

    But basically you take your observed COP measurements for different temperatures over whatever time interval you're using, and you weight them to reflect a standardized distribution of temperatures in an "Average" climate. The SCOP uses the climate in Strasbourg, France, as it's benchmark, the average winter temperature there is several degrees above freezing.

    Now, my estimates are the best I could do. I don't have access to the part-load efficiencies for the Arctic heat pump, as I note above, part-load efficiencies tend to be substantially higher than full-load. If I had them, I would use them.

    In economics, there's a saying, "all models are wrong, some are useful." I can't claim my model is 100% correct, it's based upon assumptions. But I believe it is useful.

    jesmed1
  • jesmed1
    jesmed1 Member Posts: 929
    edited January 21

    @John Ruhnke said:

    When I was installing boilers I cut many peoples fuel bills in half. I guaranteed it in writing with a money back guarantee. Never once did anybody ask for money back. Those 80% boilers were not any where close to 80% efficient. It was the only way I could do what I did.

    I'm not going to doubt that you saved your customers money. But in the interest of comparing apples-to-apples, I'm the "Boston guy" that @DCContrarian did the dual-fuel analysis for. I'm a mechanical engineer, and I looked at his math for my situation, and it was basically correct.

    For "real world" numbers, yes, our "86% efficient" Weil-McLain WGO-5's are not 86% efficient. Right now they're running at 82% "dry gas" efficiency, which neglects the additional 7% or so latent heat of vapor loss. So actual combustion efficiency is down around 75%.

    Then there are minor standby losses (heat up the flue after shutdown) which I've minimized with thermal-post purge, and some jacket loss which isn't really "lost" because it helps heat usable space in my basement.

    So our overall efficiency is probably somewhere in the 70-75% range, It's not quite 80%, but it's not 40% either. (This is for our cold start boilers with no DHW coil).

    So @DCContrarian 's spreadsheet for me, if he used 80% efficiency for my boiler, maybe that was 10% off. But it wasn't a factor of 2 off.

    So we have to be careful about making sweeping generalizations. Are there boilers running at 40% efficiency somewhere that would save a lot of $$ being replaced by a heat pump? Probably. Is my boiler in Boston one of them? Probably not.

    DCContrarian
  • Jamie Hall
    Jamie Hall Member Posts: 25,429

    I guess it's in another thread. Too many of them… I get tangled.

    But I just did the analysis on dear old Cedric. He's running just under 86%, measured by comparing actual fuel firing rate to actual pounds of steam output. The only really meaningful measurement. (and a big thank you to @Charlie from wmass for getting him set so well!)

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
  • LRCCBJ
    LRCCBJ Member Posts: 797

    A physical impossibility as Jesmed carefully explained to you. But, you can dream anything you want.

  • Jamie Hall
    Jamie Hall Member Posts: 25,429
    edited January 21

    I'm dreaming based on twenty years of records… which are, I assure you, meticulous. I don't play games with my numbers, friend. Sorry. You measure power output — no big deal — and power input —also no big deal — and divide. What is your definition of system efficiency?

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
  • JDHW
    JDHW Member Posts: 91

    @jamiehall

    How are you measuring heat output? Volume of condensate production?

    John

  • John Ruhnke
    John Ruhnke Member Posts: 1,014
    edited January 21

    @jesmed1

    An atmospheric boiler is only about 40% efficient. Check out my sources. A huge study was done in Belgium about 20 years ago. They categorized different efficiencies in the Euro Boiler Study. The stand by losses are not accounted for by AFUE. They are huge!!! The Europeans figured this out. Ignore the Air source Heat Pump listing in that. Advances in Heat Pump technology has Air Source Heat pumps now listed in the A+++ category. EVI and inverter compressors have helped to accomplish that.

    Post Purge is an excellent way to reduce those standby losses. I did not realize you were an engineer that understands things like standby losses and post purge. If you are running Low water temps then boost it again Maybe you are at 64-72% which in the Euro Boiler Study is listed at LT. The Durkin Study shows how you can cut your fuel bills in half with low temp modulating, condensing boilers and out door reset controls that do things like post purge.

    The Euro study shows Atmospheric boilers at 40% efficient and a mod/con boiler at 80% efficient.

    That is how you can cut your fuel bills in half.

    @DCContrarian,

    I do think your spreadsheet is very useful. I like it. I just doubt the claimed efficiencies of equipment. I also believe how they are installed affects said efficiencies. I just think it is very hard trying to figure actual starting and finishing efficiencies. That is the tough part.

    I also think the way of measuring COP with a electric meter before and BTU meter after is producing different SCOP numbers that are more accurate than what is coming from that "App-B-Teknical-SCOP-NEF" doc you are referencing from. The U.K. climate is most likely warmer than Boston so SCOP measured in the same way in a colder climate would have a SCOP that is less.

    I am the walking Deadman
    Hydronics Designer
    Hydronics is the most comfortable and energy efficient HVAC system.
  • Mad Dog_2
    Mad Dog_2 Member Posts: 7,671

    Congratulations JR.. good man...always taking on new things. Mad Dog

  • Jamie Hall
    Jamie Hall Member Posts: 25,429
    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
  • JDHW
    JDHW Member Posts: 91

    😀

  • jesmed1
    jesmed1 Member Posts: 929
    edited January 21

    @John Ruhnke I'd love to check out your Euro Boiler Study sources, but I can't find a link to the full study.

    However, I have checked out and can provide the Brookhaven National Lab study that measured useful heat output of cast iron boilers and forms the basis for the AFUE rating. And contrary to myth, the Brookhaven AFUE methodology does factor in standby losses. But, the AFUE number does ultimately depend on operating conditions. And unfortunately, what happens is that the boiler mfr cherry-picks unrealistic operating conditions so that his AFUE ratings come out as high as possible. That's the real problem. It's like letting car mfrs advertise only highway mpg ratings when the customer is only going to be doing city driving.

    Brookhaven's analysis used cast iron boilers supplying a range of heating loads while maintaining a set internal water temperature. (This mimics the conditions for DHW production.) Over a range of conditions, they measured boiler overall efficiency (useful heat output divided by total BTU input) ranging anywhere from about 5% to 70+% (steady state efficiency) depending on operating conditions. If you have almost no demand while the boiler maintains water temperature, most of the oil you burn gets wasted as jacket and flue loss, and you get efficiency of 10% or less. OTOH, if you have endless high demand, the burner runs constantly at steady state, and you get a steady state efficiency which is close to combustion efficiency (which is your limiting factor) at 70+%.

    So you can make a cast iron boiler run anywhere from 5% to 70+% overall efficiency , and it all depends on whether you have a DHW coil maintaining constant water temp, and the % demand on the boiler while it maintains that water temp. That's illustrated in Figure 2, pg 4 of the study linked below.

    We do not have a DHW coil, and therefore we do not have a boiler sitting around trying to maintain water temperature while there is no demand. As a result, we have no standby losses while there is no demand, which is much of the time because our oversized boilers run 25% or lower duty cycle even in cold weather.

    If you look at page 13 of the report, Brookhaven measured a seasonal efficiency of around 64%-70% for dry base boilers burning about 1200 gallons per year in New York, which happens to be almost exactly our seasonal consumption, in the same climate.

    https://www.osti.gov/servlets/purl/5263192

    So I'm quite willing to agree that our boilers are probably somewhere in the 64%-70% overall efficiency range. As I've said, our combustion efficiency alone knocks us down to an upper limit of 75%, and our thermal losses could be 5%-10% even though we have cold start and cold finish after post-purge.

    But again, look at Figure 2, pg 4. You can make a cast iron non-condensing oil boiler run anywhere from 5% to 70+% overall efficiency, depending on the operating conditions. This is why making sweeping statements tarring all CI boilers as 40% efficient is not helpful.

  • pecmsg
    pecmsg Member Posts: 5,607

    I got to see the mechanical rooms of all the big sky scrappers.

    You must be old!

  • DCContrarian
    DCContrarian Member Posts: 943
    edited January 21

    @John Ruhnke : "I also think the way of measuring COP with a electric meter before and BTU meter after is producing different SCOP numbers that are more accurate than what is coming from that "App-B-Teknical-SCOP-NEF" doc you are referencing from. The U.K. climate is most likely warmer than Boston so SCOP measured in the same way in a colder climate would have a SCOP that is less."

    SCOP is a climate-independent measurement of performance. Observed COP in Boston is going to be lower than in the UK, the SCOP adjusts for those differences, the same equipment in both places should give the same SCOP. That's the whole point of it. So when you read those HeatGeeks bragging about their 4.5 SCOP's you can't compare it to a 2.8 average annual COP measured in Boston unless you do the same adjustment. SCOP is not the same thing as annual average COP.

    The article doesn't present a different way of calculating SCOP, it presents the way of calculating SCOP.

    This does raise a very important point, which is that modeling heat pump performance is more complicated than modeling boiler performance. With a boiler, a BTU is a BTU pretty much, just take the number of heating degree-days and you can estimate gas or oil usage pretty accurately. Or take fuel usage and heating degree-days and you can estimate boiler output.

    With a heat pump, COP varies with the outside temperature. It also varies with the load, with higher efficiencies at lower loads. How much it varies depends upon the particular piece of equipment. So to estimate the instantaneous efficiency at any given moment you need to know the outside temperature, the performance curve for the equipment you have, and the heating load of the building. And to estimate the annual average COP you need to know the average temperature distribution for where you are. Or put briefly, heat pump performance depends upon the location, the building and the equipment. And it is something that is spectacularly poorly suited to estimating using rules of thumb.

    That's why I started making those spreadsheets.

    jesmed1
  • John Ruhnke
    John Ruhnke Member Posts: 1,014

    @jesmed1

    You Said,

    "I'd love to check out your Euro Boiler Study sources, but I can't find a link to the full study."

    Let me dig through some hard drives. I have the fifty page summary of that report somewhere.

    I am the walking Deadman
    Hydronics Designer
    Hydronics is the most comfortable and energy efficient HVAC system.
    jesmed1
  • John Ruhnke
    John Ruhnke Member Posts: 1,014
    I am the walking Deadman
    Hydronics Designer
    Hydronics is the most comfortable and energy efficient HVAC system.
  • jesmed1
    jesmed1 Member Posts: 929
    edited January 21

    OK, thanks. I would observe that the Euro Label paper isn't an efficiency study per se, but rather a report recommending a label "rating" system for Euro boiler consumers. So you can't draw useful conclusions about Euro boiler efficiencies from it except that Euro boilers have a wide range of efficiencies, just like in North America, depending on the design, fuel, and operating conditions.

    The other papers on boiler efficiency and controls are more useful and support my contention that our cast iron oil boilers are operating in the high 60's or low 70's overall efficiency. We run cold start, low water temps, and post purge, all of which are mentioned in the Butcher paper. Butcher also shows that, for our oil consumption, idle loss is only around 3% or less.

    So I return to my original point, which is that the Brookhaven report showed that cast iron non-condensing oil boilers can be run anywhere from 5% to 70+% overall efficiency, which means it's not helpful to make sweeping generalizations.

    John Ruhnke
  • John Ruhnke
    John Ruhnke Member Posts: 1,014
    edited January 21

    @DCContrarian

    You said

    "The article doesn't present a different way of calculating SCOP, it presents the way of calculating SCOP."

    Ok fine, What the Heat Geeks get from measured performance is different than the main stream way of looking at SCOP. Maybe we can call it ASCOP. Average seasonal COP. Adjusting SCOP based on climate makes sense.

    Heat Geeks view ASCOP as the average of COP over time based on measured results from installed systems that constantly record COP every minute of everyday. Heat Geeks then learn from the measured performance and modify controls, delta tee, pump speeds, water temps and more. They have DHW hooked up to there ATWHP and get great performance from this too. They then network with other Heat Geeks who all do the same thing. They compare Cop, ASCOP and piping arrangements to see who gets the best performance. Everybody makes improvements on the next project and over time COP and ASCOP keep getting better and better and better.

    Its like building and modifying race cars for speed. Except they modify ATWHP systems for efficiency. These aren't Academic Engineers studying books and reports. These are field technicians modifying equipment in the field. They are called Heating Engineers. But here in America I dare not call myself an engineer.

    I am the walking Deadman
    Hydronics Designer
    Hydronics is the most comfortable and energy efficient HVAC system.
  • John Ruhnke
    John Ruhnke Member Posts: 1,014
    edited January 21

    @jesmed1

    You said,

    "OK, thanks. I would observe that the Euro Label paper isn't an efficiency study per se, but rather a report recommending a label "rating" system for Euro boiler consumers."

    Everything else you said I agree with. They field and lab tested all of this equipment to come up with the efficiency numbers they came up with. They didn't just guess. I called Belgium where and when the study was going on and asked a lot of questions.

    I am the walking Deadman
    Hydronics Designer
    Hydronics is the most comfortable and energy efficient HVAC system.
  • hot_rod
    hot_rod Member Posts: 24,164

    Chapter 3 in Modern Hydronic Heating and Cooling 4th edition talks about boiler efficiencies. The formulas Siegenthaler put together:

    Efficiency as desired output quantity ÷ necessary input quantity

    Steady State` Efficiency as heat output rate ÷ energy input

    Cycle Efficiency as total heat output over a period of time ÷ energy content of the fuel consumed over that period of time

    Run Fraction Burner on time ÷ total elapsed time

    When all these numbers are crunched using the Brookhaven graph, you get the actual operating efficiency, installed on the job. Which is really what you want to know at the end of the day, not just the number from the manufacturers slick.

    Here is my minimum wage, non-degreed, non-certified, attempt of running those numbers:)

    Graph used with permission from the author

    I would think the heat pump should be looked at with the run cycle and cycle efficiency applied. Buffer tanks probably help those numbers?

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • DCContrarian
    DCContrarian Member Posts: 943

    There is a group called HeatPumpMonitor.org that provides a leaderboard. You can see it at:

    https://heatpumpmonitor.org/#mode=topofthescops

    If you click on the details for any entry, you'll see there is a line for "Weather compensation curve." That's where they adjust their numbers for their climate.

    If they didn't, the competition would be meaningless, the people in moderate climates would always win.

    John Ruhnke