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Running a gas steam boiler w/electronic ignition when power is out

skimmer
skimmer Member Posts: 169

So i just read the discussion "Backup power for an old steam boiler with a standing pilot" and it got me thinking.

In the event of a power outage, I can run my gas boiler (burnham IN4) off my car with an inverter or a jackery portable power station via a temp plug temporarily wired into the emergency cut off switch into the inverter or jackery to keep the boiler running.

However since there is 24v transformer that seems to power everything, if there was a simpler way to provide emergency power for heating purposes.

Comments

  • Jamie Hall
    Jamie Hall Member Posts: 25,262

    Not really. Most of the devices are 24 volts, true (although any blowers aren't, and the ignitor may or may not be) — but that's 24 volts AC. Most devices don't care whether it's AC or DC — but some do.

    So the approach of a battery powered inverter, properly connected, is the simplest.

    Note: properly connected. It must — repeat must — be arranged so that it is physically impossible for your temporary inverter to energize the main power entrance lines. That's code. It's also for both your protection and the protection of the linesmen who are trying to get your power back. Most of them today are aware of the hazard of improper connections and take precautions (which amount to shorting out your mains feed and the primary lines on the pole) before they will approach anything, but…

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
  • 109A_5
    109A_5 Member Posts: 1,909

    Hello skimmer,

    When (if) your boiler has devices like the electronic probe type LWCO and ignition module that probably needs 24 VAC you are probably stuck with the use of an inverter 12 VDC to 120 VAC (of some sort) and the 120 VAC to 24 VAC transformer if you plan on using a battery. A possibly simpler way would be a 12 VDC to 24 VAC inverter but those are more rare and probably more expensive.

    What ever method you choose to use, I would verify its operation before you actually need it, some folks have complained about their heating equipment not working correctly when power by inverters.

    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
  • skimmer
    skimmer Member Posts: 169

    Well yes. In that event I would turn back the incoming electric at the emergency cut off switch or pull off the wiring going toward the boiler at that switch and wire a temp cord. Again this is an unlikely emergency scenario where a loss of power would be for more then 24 hours.. Think hurricane Sandy which left some areas without power for weeks

  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 16,848

    @skimmer

    People do what you are wanting to do all the time. They hook up generators by back feeding dryer or stove outlets etc etc.

    You can do whatever you want but taht doesn't make it right or legal. You don't want a loss of life or anyone getting hurt.

    It's up to you. Just because people publish you tube videos showing how to do these things doesn't make it right.

    Anyone can forget and make a mistake and forget to throw a switch or plug in or unplug something and then sometimes something bad happens.

    Not telling you what to do or not do. Murphy's law if it can happen it will happen.

    LRCCBJLong Beach Ed
  • skimmer
    skimmer Member Posts: 169

    Not that I want to do it. Or plan on doing it.

    I was just wondering if it could be done easier by powering the transformer, or bypassing the transformer with just enough voltage to power the neccessary components to get heat in dire circumstances. thats all. I mean I still had hot water and the use of a stove the last time I lost power, but that was resolved in 48 hours and it wasnt cold enough out to worry about heat.

    But in january or february, to sit in a freezing house when you can get the boiler running for an hour or two…

  • 109A_5
    109A_5 Member Posts: 1,909

    Don't forget about high winds, Ice storms, Snow storms, maybe even tornadoes depending where you live. All can cause extended outages. And if you are Joe average your power may be the last to be restored.

    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 16,848

    We all do what we need to do to survive. Choices to be made but we have to understand the potential consequences.

  • 109A_5
    109A_5 Member Posts: 1,909

    Depending on your system's needs, this 40 Watt 12VDC to 24VAC Pure Sine Wave DC/AC Inverter may be interesting. There may be others out there.

    https://www.powerstream.com/inv-12dc-24vac.htm

    And you don't need to play with the 120 VAC wires.

    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
    BobCratio
  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 9,718

    @109A_5 forgot a very important feature. You can also use it to make your wired doorbell operational

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

  • Jamie Hall
    Jamie Hall Member Posts: 25,262

    Had an interesting chat with a power company lineman the other day — one of the fellows who goes up in a bucket truck to help restoring your power when the lines are down.

    He pointed out that the procedure which is now used uniformly is very simple. Lines are down. OK. Step 1. Open, using the nearest switches, the affected section of primary. Ground, using a hot stick, all primary lines in three places: both isolation switches and as near the fault as possible. Short all primary lines together in three places. Then go to work. When finished, reverse the process. He noted that it used to be rare to find a back feed from some consumer, but now it's almost all the time. If they do find a back feed, they will disconnect that consumer at the pole as part of the safing process — but they will NOT reconnect that consumer until the premises have been inspected and passed by the local 'AHJ, If they have been able to isolate the back feed, they can restore power to the rest of the circuit when they are done, but if they cannot they have to locate it before they can restore power to anyone.

    He pointed out, also, that the initial grounding step usually results in blowing the fuses — if not the device itself — in any back feeding device; they are not responsible for that.

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
  • LRCCBJ
    LRCCBJ Member Posts: 682

    I don't quite see how they can locate the backfeed once the initial grounding step blew the fuse on the generator………..or otherwise destroyed it.

  • Double D
    Double D Member Posts: 448

    I often wondered if something like this would work. Not sure how long it would last before it needs charging.

    https://www.amazon.com/MARUSON-PRO-2000LCD-2000VA-1200W-Interactive/dp/B07DM7HHG3/ref=asc_df_B07DM7HHG3?mcid=955be89a7eaf3d3d9fd51cfa77fa7d20&hvocijid=10053017728527173153-B07DM7HHG3-&hvexpln=73&tag=hyprod-20&linkCode=df0&hvadid=721245378154&hvpos=&hvnetw=g&hvrand=10053017728527173153&hvpone=&hvptwo=&hvqmt=&hvdev=m&hvdvcmdl=&hvlocint=&hvlocphy=9005552&hvtargid=pla-2281435180018&psc=1

  • Jamie Hall
    Jamie Hall Member Posts: 25,262

    What the procedure is for the company guy I was talking to is if they find a back feed situation they go down the line checking each service connection for power feed into the transformer. It takes a little time, but the guys hate getting zapped. If they find one, they pull the secondary fuses on that transformer.

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
  • LRCCBJ
    LRCCBJ Member Posts: 682

    They would need to do that before they shorted all the primary lines………………….

  • Jamie Hall
    Jamie Hall Member Posts: 25,262
    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
    LRCCBJ
  • pecmsg
    pecmsg Member Posts: 5,512

    Thankyou Capt obvious.

    Check for voltage to ground.

    Check for voltage between phase(s)

    Short between phases and ground all conductors.

  • TKPK
    TKPK Member Posts: 70

    love it! Line workers need to protect themselves first, last and always and everything you said sounds 100% appropriate and prudent.

    I used to have a lot of power issues. Old neighborhood with old lines and circuits, lots of trees. First sign of trouble I would throw my main disconnect and start communicating with neighbors. So many would say, no, I have power, it is just a little dim … I would say yes, a little dim but it’s not the power …

    Break before make / transfer switch is 100% required before back powering anything.

  • Jamie Hall
    Jamie Hall Member Posts: 25,262

    They have a neat little gadget which has a sensor which goes on the end of a hot stick and can clip over a wire and can sense the direction of and magnitude of power flow in a wire. I have absolutely no idea how it works…

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
  • pecmsg
    pecmsg Member Posts: 5,512

    Or look for solar panels and listen for generators!

  • Long Beach Ed
    Long Beach Ed Member Posts: 1,436

    The easiest way to have dependable "dual power" heating is to design for it. I do that in my rentals buildings.

    In 30 years of ownership, my tenants have never lost heat for more than a couple of hours. I avoid electronics and design what I can for low voltage operation so that battery power can substitute for line power in emergencies. I include switching for emergency power. Reset controls are old Honeywell mechanical devices and low water devices and feeders are M&M 47s.

    The introduction of low priced quality inverters now allow the use of AC controls while maintaining most reliability.

    I've been called a Luddite, but my heating systems are always back up and running with a screwdriver in a few minutes. Lightning storm? Power surge? Friday night on a holiday weekend? No problems here.

  • skimmer
    skimmer Member Posts: 169

    wow that’s great. Now you have to find a way where you can remotely make that switch over and avoid a trip! Wouldn’t that be something

  • Long Beach Ed
    Long Beach Ed Member Posts: 1,436

    It can simply be done automatically, but I'd rather be on the scene and make sure I know what's going on. After all, the basement may be filling up with water.

    I do have WI-FI cameras,temperature and water sensors that call me if they detect an outage or problem. But I don't depend on them. When they fail, I get in the car and go over. And they fail all the time.

  • ratio
    ratio Member Posts: 3,819

    For the past 5-10 years, any panels I've replaced/installed get a generator interlock kit installed out of the gate.

    Electric power is only going to get more unreliable as we depend on it more.

    Long Beach Ed
  • skimmer
    skimmer Member Posts: 169

    Yeah I dont blame you.. it always better to be there in person

  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 16,848

    I agree that a manual generator interlock on the panel is a good safe cheap alternative when introducing a temp power supply.

    Problem is a lot of older panels do not have interlock kits available. You can get them online, but they are unlisted, and some inspectors will not accept them.

    The other alternative I have done is to install a new sub panel. Put your emergency circuits in that panel with a manual interlock kit on that panel. Works well

  • pecmsg
    pecmsg Member Posts: 5,512

    bottom line

    Without a interlock if a linesman gets hurt YOU are responsible!

  • 109A_5
    109A_5 Member Posts: 1,909

    Well if you want to watch a real Lineman that explains the policy and procedures that keeps them safe and takes you along on many various situations;

    https://www.youtube.com/%40Bobsdecline

    Everything from residential to substation issues.

    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
    pecmsg
  • Bcos17
    Bcos17 Member Posts: 25

    Skimmer,

    I had a similar thought. Fortunately my boiler has its own circuit breaker in my panel that doesn't operate anything else. So I had my electrician install this switch which acts sort of like an interlock. When it is flipped to "normal" the switch is bypassed and the boiler pulls power from the panel like normal. If I flip the switch to "generator," it locks out the panel and street power and provides a direct connection between the plug on the left and my boiler. I then connect an extension cord to my EGO inverter powered by big batteries which operate my lawnmower and snowblower and the batteries can operate the boiler presumably for a long time provided by natural gas supply is still operational. With a battery powered thermostat, I think the only thing you are powering is the flame igniter and the low water cutoff. I also have the Milwaukee M18 inverter and a bunch of M18 batteries which would probably work just as well. I hope I never have to use it, but ever since hurricane sandy I've been worried about being without heat in cold weather. I can deal with no electricity but not having heat would be very tough.

    https://www.amazon.com/gp/product/B00FADDE0A/ref%3Dppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1

  • 109A_5
    109A_5 Member Posts: 1,909
    edited December 2024

    If you don't need the center off function, you could do the same basic thing with a 3-way switch. The stated 20A Current Rating with a 15 amp circuit breaker has me wondering…

    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
  • 109A_5
    109A_5 Member Posts: 1,909

    The problem with UPS type devices, especially if they have gel cells is folks tend to not maintain the batteries, then when you need it the batteries are junk.

    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
    Double D
  • skimmer
    skimmer Member Posts: 169

    oh wow. That nice. I too have a breaker just for the boiler. I just didn’t remember.

    Hopefully I never have to rig something just to get heat. But when you’re desperate. I would throw the breaker and separate the wiring at the switch just to be double sure and safe.

    Not running a generator just an inverter for an hour or two for heating in a worse case scenario