Tempstar furnace no heat.

Hello folks.
We have a temp star NG furnace in one of our small storefront units and it was installed over 20 years ago and has worked flawlessly since.
Yesterday we tried to turn on the heat and the furnace comes on and I hear the ignitor sparking but we get no flame.
Any easy checks before we have to call the pro?
Thanks in advance.
"The toes you step on today are connected to the butt you'll have to kiss tomorrow". ---Vincent "Buddy" Cianci
Comments
-
Make sure the gas is turned on.
I would then check for 24 volts at the PV (pilot valve) terminals on the gas valve and also the PV terminals on the ignition control module on the right hand wall in your picture.
8.33 lbs./gal. x 60 min./hr. x 20°ΔT = 10,000 BTU's/hour
Two btu per sq ft for degree difference for a slab2 -
-
-
Spark and no light at all
Homeowner, Entrepreneur, Mechanic, Electrician,
"The toes you step on today are connected to the butt you'll have to kiss tomorrow". ---Vincent "Buddy" Cianci0 -
I checked that the gas is on. They also have a gas water heater that's working.
Homeowner, Entrepreneur, Mechanic, Electrician,
"The toes you step on today are connected to the butt you'll have to kiss tomorrow". ---Vincent "Buddy" Cianci0 -
Wiggle or unplug & plug back together all the connections & try it again.
If that doesn't fix it, check for 24 VAC from "MV/PV" to "PV" when it's sparking. If there's power there, the controls are operating and it's either a bad valve or possibly a clogged pilot orifice. Do you smell gas when it's trying to light? If there's no power to the valve, make the same checks on the terminals of the ignition board, if there's no power there the board is bad.
1 -
Do you have an electrical meter? You need to see if there's 24 volts going into the ignition control module, then 24 volts out to PV and PV/MV at the gas valve. The spark will attempt whether there's gas there or not. You should be able to hear or feel the gas valve energizing.
I am going to roll the dice and say the burner circuit is open on the pressure switch due to a squirrel in the flue.
1 -
-
-
-
This wiring diagram may help if you have a multi-meter.
Some troubleshooting information here, Honeywell S8600 Intermittent Pilot Module .
https://customer.resideo.com/resources/Techlit/TechLitDocuments/69-0000s/69-0463.pdf
The spark only lights the pilot. Check for the presence of the pilot, if it lights and goes out the igniter / sensor rod may need cleaning, pilot quality, pilot orifice restricted, loose ground wires. No pilot at all, plugged pilot orifice, electrical issue, S8600 issue, gas valve issue .
National - U.S. Gas Boiler 45+ Years Old
Steam 300 SQ. FT. - EDR 347
One Pipe System1 -
The furnace stopped all of a sudden! after over 20 years of operation, without looking at the flame sensor for all that time, all of a sudden 20+ years it got fouled up with some kind of film or covering today! and if you take something like a Scotch-brite and rub that film off, it should last another 20 years.
Edward Young Retired
After you make that expensive repair and you still have the same problem, What will you check next?
1 -
Never. 🤣
Homeowner, Entrepreneur, Mechanic, Electrician,
"The toes you step on today are connected to the butt you'll have to kiss tomorrow". ---Vincent "Buddy" Cianci0 -
I don't think it has a pilot....🤷🏽
Homeowner, Entrepreneur, Mechanic, Electrician,
"The toes you step on today are connected to the butt you'll have to kiss tomorrow". ---Vincent "Buddy" Cianci0 -
-
The tube (Red arrows) goes from the Gas valve to the pilot assembly. If the pilot does not light and prove for a period of time the burner will never light. The Blue wire to the Right of the pilot assembly in the picture goes to the igniter / sensor rod at the pilot assembly.
National - U.S. Gas Boiler 45+ Years Old
Steam 300 SQ. FT. - EDR 347
One Pipe System0
Categories
- All Categories
- 87.1K THE MAIN WALL
- 3.2K A-C, Heat Pumps & Refrigeration
- 58 Biomass
- 427 Carbon Monoxide Awareness
- 115 Chimneys & Flues
- 2.1K Domestic Hot Water
- 5.7K Gas Heating
- 111 Geothermal
- 163 Indoor-Air Quality
- 3.7K Oil Heating
- 72 Pipe Deterioration
- 1K Plumbing
- 6.4K Radiant Heating
- 393 Solar
- 15.5K Strictly Steam
- 3.4K Thermostats and Controls
- 55 Water Quality
- 49 Industry Classes
- 49 Job Opportunities
- 18 Recall Announcements