treatment chemical for steam boiler
It's that time of year again when I've got to go in the basement soon and turn on the steam boiler and hope it works. This is also when I add the anti-corrosion chemical.
I've used Rectorseal 8-way in the past, that's what I put in it when I turned it off last spring, but it doesn't seem to be on Amazon anymore.
Is this still the popular recommended anti-corrosion chemical? Are there better ones? What do folks recommend?
Comments
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I agree with @delcrossv but your question makes me wonder: What happened to the 8-way you added last year?
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I added a quart of it after flushing the boiler out and before refilling it last spring.
I will soon flush it out again before starting it up for the cold weather and add a fresh quart of 8-way.
Is that the way to use it? Add a quart every time the system is flushed?
My usual source was Amazon, but for whatever reason they don't carry it anymore. Ordered it from supplyhouse.com instead (thanks @delcrossv).
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I think a quart is more than you need. Get a little book of litmus paper PH test strips from Amazon for like $5 and just add enough to get your PH to 10 or 11.
But more important, I would not drain the whole boiler every year. I just don't think there's any need for it. Have a look at this uncharacteristically short (for me) video I made where I didn't drain anything for a year and then drained just a little to see how much mud was in my boiler. Link to video
By not draining very much you will minimize the introduction of fresh, oxygenated water.
So I would just drain until the water runs mostly clear, then monitor the PH and add just enough 8-way to keep the PH at 10-11 or so.
You'll save a lot of money on 8-way too.
NJ Steam Homeowner.
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Yeah, I am embarrassed to say, I neglected my boiler for quite some time. It has had A LOT of junk in the water. It came out very very dark the last few times I've flushed it.
Also, there was a problem one year where I had a leaky pipe under a crawlspace of an addition. The leak caused the system to inject fresh city water at an alarming frequency. That's fixed now, but I suspect it started a lot of corrosion and shortened the life of my boiler. So, am hoping to keep it going at least one more year. Then I will be in the market for a new one.
I will also do a pH check, at the very least that will be interesting. Thanks!
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The damage might not be a bad as you think. I was in your shoes with my old boiler when I bought my house in 2017 and I never could get the water to remain clean, so I replaced my boiler in 2018, but after that I smashed apart the old boiler and it seemed to have a lot of life still in it.
Knowing what I know now, if I were you, I'd just keep that PH around 11 and drain 1/2 - 1 gallon once a year and see if the water starts to clear up. It could have many years of life remaining, like MANY.
Yeah check the PH with your current water in there. After adding a whole quart of 8-way I would suspect yours is at the top of the scale like mine was in the video above.
Remember, a lot of the mud you are seeing could be ironically from your annual flush. If you just flush a little to get the mud out once a year the water will eventually clear up. All the boiling action will eventually free up the rust and scale, and if it doesn't, no harm done. What does get freed up will fall to the bottom where you can drain it once a year.
NJ Steam Homeowner.
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I see this topic of water treatment coming up regularly on this and other sites. As I have mentioned before unless:
1] the boiler manufacturer directs you to use a chemical or product and in the concentration they specify or:
2] you know the chemical composition of a product and understand the boiler water chemistry involved or:
3] You are a water treatment specialist:
you should not put any chemical or product in your boiler tor water treatment
Remember: cast iron and fire tube units have different water chemistry and requirements. All boilers are not the same.
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I use treatment in my cast iron home heating steam boiler without issue.
I use Steamaster, but I guess that's not available anymore.
The only side effect I have had from it is erosion of the gauge glass. But I'd rather change that then a boiler.
Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.
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This is a great point @ARobertson13 that I will remember. In this thread, the boiler is in someone's basement so I assume it's cast iron.
For reference, Peerless recommends 7.5 to 11
Velocity / Crown and Burnham says 7 to 11
W-M and Utica recommend 7 to 8.5 but I'd rather not replace my boiler every 10 years, thank you very much
NJ Steam Homeowner.
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A sort of general note… besides a comment that anything higher than 7 is probably fine…
With any treatment chemical, too little probably won't hurt anything. Probably won't do anything, either. Just enough chemical is OK, if you really need it (you may not). Too much chemical can be very harmful.
Br. Jamie, osb
Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England0 -
Too much chemical can be very harmful.
There are surely different chemicals out there, but what are some of the very harmful things that can happen to a cast iron pot with some pipes connected to it? (The question is worded somewhat flippantly, but is serious)
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Setting aside for now whether that's a bad idea…
Do the boiler treatment chemicals hurt them?
NJ Steam Homeowner.
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To a cast iron pot…maybe not much. I'm pretty harmful…… when I can't sleep because I put too much 8-way in my boiler. It becomes very noisy.
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The main factor in water treatment is the material that the boiler is made of. There are different grades of cast iron based on the carbon content and added materials. There are different grades of mild steel based on the carbon content. This is why I warn people about using Surgex, 8 way, this way or that way. My Coop at my demand, replaced the contractor [40 years experience] who was servicing boiler because he was not properly treating the water according to the manufacturer. When the new water treatment company tested the water before they treated it, they found that the PH of the water was 2 levels off and a lot of corrosion.
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two levels off in what direction?
NJ Steam Homeowner.
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Thanks. I wish I was there. I purposely put tons of extra 8 way in mine as a test and I couldn’t get it to surge, but my water was pretty clean
NJ Steam Homeowner.
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The PH was in the acidic direction. 7.5. The manufacturers of this type of boiler requires 10.5 optimum. As a matter of fact, the boiler treatment company came by today to do a yearly cleaning and the water quality was good. They follow up with lab results. Water treatment is not about not surging or how clean the water looks to you. It is about water chemistry. The wrong chemical conditions in a boiler will cause reduced lifespan. I live in Brooklyn, New York. In the last year I have seen 3 temporary boilers within a few blocks of my building indicating emergency boiler replacements. In each case when I asked the contractors what happened, they say it was water treatment issues. These were cast iron units which surprised me. I have spoken to numerous boiler mechanics residential and mainly commercial, they tell me the same thing. They never learn
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We tend to focus of pH (and, by the way, 7.5 is basic, not acid) as it's easy to measure and not all that difficult to buffer to pretty much any number you care to name.
It's not the only factor in boiler water chemistry, however, and if you are serious about controlling your boiler water chemistry you need to pay attention to — and be prepared to correct, if necessary — all cations and anions and oxidation/reduction potential, at the very least. Further, different uses require different (sometimes dramatidally different) treatment. Once through process steam boilers, for instance, often can only have the chemistry controlled through frequent blowdowns — while closed cycle power boilers run on distilled water and may require not only water chemistry treatment, but also volatiles to protect the steam side (particularly superheaters).
Residential and small commercial heating boilers should be closed cycle, but often aren't.
Br. Jamie, osb
Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England1 -
FWIW,
OP here, there's very little to go on for a homeowner to know "what's best" for their steam boiler.
The owner manual for my boiler (it's a Columbia CEG-E series), says very little about water treatment. Basically just this:
Of course, like many household steam systems, my system hasn't been "tight". There was a situation a few years ago where a corroded pipe was leaking under a crawl space. This caused the refill system to dump water into it several times a day for half of a season until I figured out what the problem was and had it fixed after it really opened up (I remember it very well because we got a plumber to come out on NEW YEARS DAY, $$$$).
At that time I had NO IDEA that fresh water into the boiler could be a problem— what could be wrong with fresh water? 😂
Subsequently, I started to flush out the boiler and have regularly seen sludge come out. Lots of it. I've been trying water treatment in the hopes of keeping the thing going. It's almost 10 years old. The one before it was on it's last legs when I moved in, same model, the boiler cracked. So, I got reason to believe I have water issues in addition to my once slovenly maintenance.
The problem is that there is no "local boiler water treatment specialist" that I can get a hold of. The company that installed my boiler did it wrong (per installation manual). Every once in a while I reach out and try to find a plumber who I think can deal with steam and I either get refusal or ghosted (I am in Philly).
However, I'd like to change my ways and I am a nerd (wouldn't be here and wouldn't have the Holohan books if I wasn't). Certainly, there is reference material that explains steam boiler water treatment, right? In addition to pH, what else can I monitor and control in terms of water?
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I think most additives are gimmicks. If you have a pretty tight system, that's not adding alot of make up water, it's unnecessary. The manufacturers of the additives will say other, of course Mad Dog
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Thanks for that detail, Angelo!
One of the issues of the site here (particularly this Strictly Steam forum that we appreciate so much) is that there are a lot of residential systems being discussed, but there are also some commercial and process systems. And speaking for myself at least, sometimes we talk past each other.
So my respected, dare I say friend, Brother @Jamie Hall even though he lives with a fantastic old residential system, he has a lot of knowledge about all kinds of commercial stuff.
And my good frenemy (😉) @Mad Dog_2 works with large multi-unit systems I think and probably some commercial stuff too and seems to be quite good at it.
I don't really know @ARobertson13 but he seems to be talking about some commercial and steel boilers as opposed to our residential cast iron simple stuff.
So for us residential cast iron folks, yes, there are lots of chemical treatments out there, and lots of variables, but for us I think the biggest two issues by far are oxygen content (affected mostly by fresh water introduction) and PH level (which when high enough will greatly reduce corrosion of iron).
My video about this didn't get much attention here on the forum when I announced it, but I'm going to link it here again because it shocked me so much. Based on what I saw in my one year old and continuing experiment, you can, for all practical purposes, eliminate corrosion in a residential boiler simply by keeping the PH up around 11, and by removing oxygen from the water before you add it (the PH is much easier to deal with and manage than messing with manually adding water, and gives a great result by itself).
This isn't new information by a long shot, but homeowners are being kept in the dark about the very simple things they could do to make their boilers last way way longer. Please watch my video @ARobertson13 @Mad Dog_2 and then tell me it's not a little bit about how clean the water looks, or that PH-boosting additives don't matter—I know you've seen mud generated by even "tight" steam boilers. I agree it's not about surging, or shouldn't be.
NJ Steam Homeowner.
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See my sight glass boiler videos: https://bit.ly/3sZW1el1 -
I second what @ethicalpaul says about pH! Out of habit….I always drained my boiler at the beginning of the season. There would be a bunch of mud and gunk at the bottom and the float type LWCO would drain a bunch of rusty, crusty liquid too.
I've been using Rectorseal 8-way for about 5 years now, just enough to get the pH to about 10-ish. At the beginning of this season I cracked the boiler drain and the LWCO drain to see if any dirty water would come out….crystal clear!
Keeping the pH to 10-ish on my boiler slows corrosion dramatically and keeps the water super clean.
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Thanks for the input, @AdmiralYoda !
That's really great that it keeps the float-type LWCO cleaner too
NJ Steam Homeowner.
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Thank, @ethicalpaul — and to clarify my somewhat incoherent ramblings, I agree that for most residential systems — and, for that matter, many smaller commercial systems — simply doing two things… well, three! — is quite sufficient: making sure the pH is in a reasonable range — somewhat basic, if possible, but don't get carried away with the chemicals — and keeping dissolved oxygen as low as possible — which means adding as little water as possible, which in turn means no leaks and keeping vents in good working order — and bringing the system to a good boil if water does need to be added.
All that's required.
Br. Jamie, osb
Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England1 -
@ethicalpaul "removing oxygen from the water before you add it"
How do you do that? Do you pre-boil the water?
Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.0 -
and bringing the system to a good boil if water does need to be added.
This one is still mysterious to me, and it's why in my experiment video above I only added de-oxygenated water (if that's a term) for a whole year.
It's a mystery to me because, it seems to me that if bringing the fresh water to a good boil after adding it was enough, then why do leaky systems rust out faster at all? Surely when the auto-feeder (or homeowner) adds water, it is because there is a call for heat and the water is too low, so the auto-feeder adds it, immediately followed by the boiler running and boiling the newly-added water.
So it seems that shouldn't even matter if, in fact, boiling the new water helped prevent corrosion at all.
But it seems that even if the new water is boiled (and it almost always is, I assert), that accelerated rusting still occurs.
And we never see a boiler with a hole rusted out below the water line, do we? (correct me if I'm wrong). If the oxygenated liquid water was the rust accelerant, wouldn't we see that a lot more often? (and the Hartford Loop sure wouldn't help in that case haha!)
We see holes up at the top of the sections, at least that's the only holes I've seen on this site. That's why people have to overfill the boiler to see if there's a hole rusted through, right?
So I would propose that this idea of "immediately boil after adding water" is not really a "thing". The oxygen seems to get released and does its damage while it's in the steam chamber above the waterline apparently before or as it's getting pushed out by the steam, with the damage probably assisted by the heat.
If you're still reading, please let me know what I'm missing here, thanks!
NJ Steam Homeowner.
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See my sight glass boiler videos: https://bit.ly/3sZW1el0 -
Watch my video! 😅
Yes, at the start of the experiment, I only added water that I had boiled on the stovetop. Then toward the end of the heating season I started collecting condensate from my heat pump water heater and dehumidifier and I used that.NJ Steam Homeowner.
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I don't know why, @ethicalpaul,yours didnt surge.
Mine runs on ounces per square inch and is very quiet. I tried 8-way and followed the instructions. It sounded like hell and I swore off the stuff for y e a r s because at 2am, my wife insisted that I do something. To get into my basement, I have to go outside in the cold dark.
I'm back on the stuff again but I use a fraction of what it calls for. Between you and @ChrisJ , I thought it would be worth another shot.
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see how it goes and see if your water gets cleaner over time. Drain just a quart or so from the bottom once a month or so, see if it gets less muddy over time, good luck
NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el0 -
@SlamDunk I wonder if during your prior experience you used waaaaaaay too much 8-way. Don't follow the directions. Add as much as needed to get the pH to around 10, and that's it. Would be a good idea to get some good pH strips or a pH meter from Amazon.
My boiler holds about 10 gallons of water and 10 ounces of 8-way gets me to a pH of about 10.5 or so.
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The key to any chemical additive being used to control pH is a little perhaps not so fundamental chemistry. They are all buffers. That is the description of a chemical combination of compounds — such the sodium carbonate/sodium bicarbonate/carbonic acid series — which has certain pH ranges in which the pH changes very little in response to other things — such as dissolved carbon dioxide — which try to push it around. What happens with adding a buffer when one wasn't present previously is the pH will change fairly quickly with small amounts of addition until it reaches the buffering range. Additional buffer additions at that point will result in only small changes in pH. To use numbers: let us suppose we have a buffer with a stable range of 8.5 to 9.0, and our initial condition is around 6, but no buffer present (not an unusual situation for well water). We add some buffer, and let's suppose for argument that we find that four teaspoons brings us to 8.5. We are now "in range" for that buffer and that water chemistry — and adding four more teaspoons will do almost nothing. And four more. And four more. And… we can add the whole dang box and maybe drive it to close to 9.0
Problem. In doing so, we also raise the total dissolved solids of the water, and that has bad effects.
Bottom line. If you feel the need to add a buffer — Rectorseal, Surge-X, whatever — add just enough to get your water in range — and then stop. Don't add any more! You have to test after each addition — a chemist would murmer about titration and inflection points, which is designed to impress the laity — but the idea is… add a little. Test. Add a little more. Test. In range? STOP!
Br. Jamie, osb
Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England1 -
Thanks everybody! I am very grateful for this discussion.
I think what I am going to do this season is to flush my boiler until the sludge is done and the water is mostly transparent. As I do that, will check pH just out of curiosity.
One problem that I have is there's no easy way for me to incrementally introduce the rectorseal.
What I have done before is to drain the boiler, then remove and clean out the sight-glass (and it's pipes) and then pour the rectorseal into where the sight-glass goes (the whole quart!). Then, re-install the sight-glass and fill the boiler with water and fire it up.
What I would like to do this time is to add measured quantities of rectorseal, and check resulting pH after every addition like you guys suggest.
If I am going to "add and check pH"— I will need to find a way to add the rectorseal to a boiler that is already full. Might need to rig something up for that (I am OK with sweating copper but don't want deal with cast iron fittings unless I can't avoid it). What are your set-ups?
Also, do you do add chemicals when the boiler is active running? Before turning it on? Or when the flame is off and it's idling?
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For what it's worth,
I've been using Steamaster since sometime around 2012. Since then I noticed over time the purple color fades and becomes almost clear. I've tried twice to add more without cleaning out the boiler and both times it caused issues because apparently even though the color faded the rest of the treatment was still in the boiler.
The point being, I personally don't add any treatment without draining the boiler, cleaning it and refilling. In my case I get away with two Steamaster tablets which is a fraction of the dose recommended on the bottle but twice the dose others use.
The reason I drain, clean and refill is because I do feel some of the treatment is "spent" over time. But, I may be totally wrong on that, it's just a guess. I've been getting lazy and only doing this every 2-3 years.
Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.
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I'm at the point where I only care about PH, and not the descaling "features" of the additives, but I do have a newish boiler. If I were Chris, I wouldn't mind if the other parts became "spent" because I think his boiler, although a little older than mine, is nice and clean.
The relief valve is where the manufacturers suggest adding stuff, but I hate that because you have to disconnect the drain part so I use my skimming apparatus which I leave connected all the time. It has a valve. You could do something similar by connecting a Tee under the PRV with an elbow and a valve to allow you to funnel stuff in there.
Also, some boilers have an extra 3/4" tapping coming out of the top, look for that.
Your question is valid…almost no residential boilers are set up with a way to add anything. They are "install and forget" which is part of the reason that homeowners are never told about such things as monitoring PH. Hell, even some boiler service companies do an annual service nowadays without cleaning the LWCO probe or the pigtail, it's not great!
NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el0 -
Besides an oxygen scavenger, there's a chemical in Steamaster that causes minerals to fall out of the water and allegedly fall to the bottom of the boiler where they sit until you drain the boiler. I feel both of these are beneficial especially with harder water like mine.
Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.
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Yes I think I've seen that, although I can't for the life of me imagine why having some minerals floating around in the boiler water would hurt anything.
But you said you drain the whole thing every year anyway, so why would you need something that made them settle to the bottom? (somewhat facetious question). If Steammaster really does cause them to fall out of solution or whatever, that would make more beneficial to drain a little out rather than the whole contents.
NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el0 -
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