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Do shower pans fail?

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jumper
jumper Member Posts: 2,528

Seen lead; galvanized; flexible membranes; pitch pot.

Any opinions?

Comments

  • HydronicMike
    HydronicMike Member Posts: 333

    Don’t know anyone still doing lead, but membranes seem to be the standard around here.

  • kcopp
    kcopp Member Posts: 4,665

    If water runs through it, it can fail. They dont call it the Universal Solvent for nothing…

    If the details on any shower are not done proper they can/ will fail.

    I have seen many membrane systems fail.

    Its all in the details!

    Tried and true method I have seen is Copper…. Not been part of one of those installs in many years.

    Mad Dog_2
  • delcrossv
    delcrossv Member Posts: 2,203

    Lead under tile or precast around here.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • PC7060
    PC7060 Member Posts: 1,790
    edited April 2025

    yes pans do fail.
    each type has its own failure mode
    rubber membrane with pre-slope and top mud layer typically fail due to nails through rubber within 8" of floor. This is especially problematic with wood curb as the leaks cause wood to swell over time rupturing the curb. Of course by this time the water has caused damage to subfloor was well

    fabric water proofing membranes such as Schluter Kerdi over mud or foam base are very good (gold standard IMO) but failures occur when wood is used for curb structure and the glass door installers put screws through the water proofing causing curb failures as described above.

    Metal pans such as copper and lead were common in northeast and when done properly are very good but expensive. In recent years, this methods seems to be surpassed by the fabric water proofing membranes.

    Hot mop tar sealing is a west coast thing and is a mess IMO.

    And then there’s Florida where up until recently no water proofing was applied to shower floor on slab on grade homes; any water that didn’t go down drain just seeped though tile grout and into the sandy soil. 🙄

    So just like boiler there’s 1 million ways to screw up something particularly when you don’t read the manufacturers installation instruction.

    Recommend johnbridge.com as an excellent resource for all things tile and water proofing. The picture below has a foam curb with mud base sealed with Schluter Kerdi. Walls are Kerdi board (foam). Great products

    20140313_080130.jpeg
    Mad Dog_2delcrossv
  • Mad Dog_2
    Mad Dog_2 Member Posts: 8,527
    edited April 2025

    I've done most all mentioned above. The quality of the Sheet lead available today is atrocious...loaded with iron. Copper are very nice and take super tight folds and corners, but you need a very good solderer.

    A very good choice is a Pre-made chigh qaulity such as a Jacuzzi brand. Terrazzo bases are also very durable. Mad Dog

    PC7060
  • Larry Weingarten
    Larry Weingarten Member Posts: 4,074

    Hi, and yes, all pans can fail, even the pre-made ones, if the person using it is heavy enough to crack it. I'd only use pre-made upstairs, as they seem to hold up best. With hot mopped and galvanized, I've had to fix the floor joists, they were so badly rotted. The water wall of a shower has many ways it can leak too, so I always try to give access.

    Yours, Larry

  • hot_rod
    hot_rod Member Posts: 27,351

    PVC membrane is the go to around here. It is all I have ever used.

    The floor needs to be sloped with a mud sent to the drain, then the pan goes down.

    The seal to the clamping ring is important also.

    We had to fill them to the curb with water for an over night inspection.

    Screenshot 2025-04-17 at 10.27.47 AM.png
    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • psb75
    psb75 Member Posts: 1,125

    Yes! Pans of all types will potentially leak. Best brand-names of whole systems: Schluter, Kerdi, Wedi. The Germans have figured it out. Expensive, but worth every penny. Thick membranes, metal pans, hot-mopping, and cement board are generally methods of a by-gone era. The shower walls, pan and curb MUST be waterproof BEFORE the tile goes on.

    PC7060delcrossv
  • delcrossv
    delcrossv Member Posts: 2,203

    Used Kerdi for a tub/shower redo. Holding up great. Thought using fuzz covered foam was nuts, but I stand corrected.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
    PC7060
  • Arrxiemen
    Arrxiemen Member Posts: 1
    edited February 27

    I had a similar project, and getting the right glass hardware made a huge difference in keeping everything clean-looking and sturdy without messing with the design. I went with options that handled weight well and still kept the space feeling open. If you're aiming for something sleek but safe, checking out glass hardware helped me plan things out without second-guessing every detail.

  • hot_rod
    hot_rod Member Posts: 27,351

    the seal around the drain is another leak point. Plumbers silicone the pan to the drain and plug the weep holes, sometimes

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • HomerJSmith
    HomerJSmith Member Posts: 2,774

    @kcopp, "… they don't call it the Universal Solvent for nothing." I thought gasoline was the Universal Solvent.

  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 12,086

    Do shower pans fail?

    Only when the leak!

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

    old_diy_guy
  • Intplm.
    Intplm. Member Posts: 2,998

    lead pans are great. The newer schlooter (is that how it's spelled?) and other similar products work wonderfully. All have the chance to fail. Installed properly the chances of failure are slim.

  • Mad Dog_2
    Mad Dog_2 Member Posts: 8,527

    Lead pans were excellent until the purity took a dive.…Mad Dog

    Intplm.
  • PC7060
    PC7060 Member Posts: 1,790

    i’ve done several showers with mud beds and walls covered with Schulter Kerdi waterproofing. Very nice product, but that along with the tile takes skill and attention to details that is hard to find.
    Honestly anymore I recommend people by a fiberglass pan and use half inch solid surface panels (Coriane) for the walls. Clean look and pretty much idiot proof.

    delcrossv
  • RascalOrnery
    RascalOrnery Member Posts: 139

    Is there any danger in doing both a drain and dry style shower? As in PVC liner, dry pack slope and then kerdi on top? As in, first intention that the kerdi drains all the water to the drain, and as a second safety have the PVC liner to protect the floor. At least if one fails the other has minimal exposure to water to deal with? Or am I all green there?

  • hot_rod
    hot_rod Member Posts: 27,351

    The mud pack should be sloped, then a pan put over that

    There are a number of ways to do this. Some tile setters are using a liquid pan material, also

    It really comes down to which method your tile setters prefer

    The key is doing it correctly, more so than the product.

    IMG_2067.jpeg
    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • delcrossv
    delcrossv Member Posts: 2,203

    This is what we're doing with 4 other units that aren't in the "historic" building. Cut , glue, caulk, done.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
    PC7060
  • jumper
    jumper Member Posts: 2,528

    Perhaps some leaks originate with poor detail work around the drain? Good roof deck drains use double funnels.