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Graveyard of Heat-Timer Varivalves

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I wanted to share a "post-mortem" I did on a pile of Heat-Timer Varivalves I’ve pulled from my house recently. While these valves are popular for their sleek look and adjustable sliders, I’ve found them to be fundamentally flawed, with several units failing in my home after only a year or two.

If you have these on your radiators, take one off and shake it. If you hear a rattle, the valve has failed internally.

I cut a few of these open to see exactly why they die so quickly. The issue is the connection between the bellows and the sealing ball. It appears to be held together by a chemical adhesive or glue. Between the constant expansion/contraction cycles and the exposure to high-heat steam, that glue eventually gives way. Once the ball detaches, the bellows can no longer force the valve shut, making it useless for controlling your steam.

It’s disappointing that a design this old hasn't been updated with a permanent mechanical connection. I've personally stopped using them and have switched to more reliable alternatives like Vent-Rite or Maid-O'-Mist.

I put together a quick video showing the internal teardown and the "graveyard" of failed valves I've collected:

»»» See my steam heat YouTube videos:
https://www.youtube.com/@HeatingBlog

Captain Who

Comments

  • Captain Who
    Captain Who Member Posts: 800
    edited February 11

    I just had one die on my tiny bathroom radiator on the 2nd floor. And this one measured 132 F closure when I put it into service. Not happy camper right now because I bought this and installed it only a hair over a year ago! First time I've had one fail so soon. I removed it and indeed it had a rattle. The radiator was completely cold, including the supply piping to it in the basement. I had it set to as low an opening as it will go. They are on backorder apparently. I ordered a MOM to try there going forward.

    PS: I think in a lot of cases these companies know how to fix their product but they also know that fixing it will cost them maybe tens of thousands of $$$ in sales, and the FTC doesn't go after them. Thanks for this video and I hope it puts the screws to them.

  • ethicalpaul
    ethicalpaul Member Posts: 8,642

    I watched this video last night, it's very good. I wish these vents were better because the company is just up the road about 10 minutes from my house and I love a good local company.

    But as it is, I agree with your assessment @patrykrebisz and I'm glad to now know the reason why they fail. I think this also explains why so many people complain of them "spitting". The condensate can't escape past the fallen ball and then gets blown out of the vent on the next call for heat.

    So so many of my "clients" have these vents. I finally bought a couple to try but haven't put them into service yet.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • dabrakeman
    dabrakeman Member Posts: 994

    Wish you would go down there and give them a good talking to😄

    ethicalpaul
  • geemalar
    geemalar Member Posts: 95

    Expensive vent valve, appears high quality when taken out of the packaging, sliding mechanism feels smooth and effortless………..and everyone I’ve used has failed after 2 years or less.


    I’ve moved on to Maid o Mist and have had nothing but complete satisfaction from their operation and longevity.

    delcrossvfemaledog
  • ethicalpaul
    ethicalpaul Member Posts: 8,642

    @patrykrebisz did you find out how they assemble them? Are they press fit from the top? Or what? Their construction is rather mysterious on first look but I haven't removed the sticker off the top yet

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    CLamb
  • patrykrebisz
    patrykrebisz Member Posts: 111

    The bellows are made from thin cooper with some sort of check valve at the tope. The whole assembly (bellows and the ball) seems to be pressed into the the housing from the top.

    The ball has a rubber-like ring around it.

    »»» See my steam heat YouTube videos:
    https://www.youtube.com/@HeatingBlog

    ethicalpaulSTEAM DOCTOR
  • Captain Who
    Captain Who Member Posts: 800
    edited February 11

    Not to be nitpicky…..great video and taking the thing apart with the cross section cut was very informative, but the bellows is actually phosphor bronze, which is a spring tempered copper alloy. It's a darn shame what they have done. They see fit to do a press fit for the cap so we can't take the things apart and actually repair them, but they can't solder or press fit the ball pintle into the bellows. I'm also wondering if the QC is lapsing on these or the earlier ones I got were just luck. I wonder what the check valve does, which they make no mention of. Also lol at "puppet" instead of poppet and "steam or condensation does not enter valve body" 🤣

    PS: Does anyone know if there is any warranty on these puppies? Supplyhouse.com shows a 1 year warranty for the straight version but doesn't specify any warranty for the angled version that most of us use. I would imagine the straight version when used vertically may not hold condensate as well, which may help with longevity.

    chrome_2026-02-11_16-44-01.jpg
  • patrykrebisz
    patrykrebisz Member Posts: 111

    in the video i talk about 2 out of 3 valves that failed within 1 year... the 3rd valve has failed today. my God, thise are such crappy valves!!!

    »»» See my steam heat YouTube videos:
    https://www.youtube.com/@HeatingBlog

    ethicalpaul
  • tcassano87
    tcassano87 Member Posts: 134

    I’ve actually had a good experience with them, at least the newer ones. With the blue label, Ive found a lot with the brownish/black label fail. But I also tend to see those boilers being set with a pressure that is wayyy to high at the same time

  • Big Ed_4
    Big Ed_4 Member Posts: 3,515

    They are basically a main vent for a radiator . Great for a building running on a Heat-timer..

    There was an error rendering this rich post.

  • patrykrebisz
    patrykrebisz Member Posts: 111

    the pile of garbage i show is a perfect mix of blue and black label. the facts that they "kinda" work even when the ball has detached from the bellows fools people into thinking those are still operational vales.

    »»» See my steam heat YouTube videos:
    https://www.youtube.com/@HeatingBlog

    ethicalpaul
  • Captain Who
    Captain Who Member Posts: 800

    I'm tempted to chuck one up in my lathe and cut the cylinder just enough to remove the top. They might be repairable some way and then resealed with high heat epoxy.

    Update on my Maid Of Mist #5 replacement on my tiny bathroom radiator. It got the radiator very hot and successfully closed but not before letting an awful lot of "mist" escape onto my mirror during the burner cycle. I neve saw anywhere near that much escape from a Varivalve that was working properly.

    CLamb
  • patrykrebisz
    patrykrebisz Member Posts: 111

    "mist" and steam on your vent might not be the same thing. one is steam while the other is warm most air condensing while being pushed out by the incoming steam.

    »»» See my steam heat YouTube videos:
    https://www.youtube.com/@HeatingBlog

  • Captain Who
    Captain Who Member Posts: 800
    edited February 14

    It wasn't a failed vent because it did seal, although it took a while. There was no water in it initially because it was right out of the box. I used the word mist as a bit of a play on words. That amount of water loss per radiator per cycle is unacceptable imo. I should have take a picture of the water on the mirror. I'll check it again with water in the vent, so as to be fair.

  • ethicalpaul
    ethicalpaul Member Posts: 8,642

    he might be meaning the warm moist air in every pipe and radiator before every call for heat

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • Captain Who
    Captain Who Member Posts: 800
    edited February 14

    Oh it was perfectly clear the way he stated it. This type of vent also has a lot of condensation inside of it and therefore is much more prone to water vapor escaping the vent. This is a decided advantage of the varivalves which close at their entry point rather than their exit point, in my opinion, when they are working. Too bad they may be practicing planned obsolescence.

  • Captain Who
    Captain Who Member Posts: 800

    Just checked my brand new Maid O Mist #5 after a day of service and it is definitely leaking steam. I could "write" on the inspection mirror like an Etch A Sketch toy from my childhood with the tiny steam emission. Not good 🤣

  • patrykrebisz
    patrykrebisz Member Posts: 111

    Maids have a very large straight-out-of-box failure rate. 3 out of 9, were dead (1 wouldn't close fully, 1 had float stuck internally and 1 didnt even know its function was NOT to pass steam). but at least they dont fail out of enginering principle (like varivalves).

    »»» See my steam heat YouTube videos:
    https://www.youtube.com/@HeatingBlog

    ethicalpaul
  • Captain Who
    Captain Who Member Posts: 800
    edited February 14

    I think the problem with the varivalves is defective manufacturing (poor attachment of that ball to the bellows) rather than engineering principle, unless you consider the issue where they lack a float. But I have never had a problem with them spitting unless I had carry over and at that point you've got problems that are a "must fix" sort of problem. I wouldn't be surprised if it is a change of method, maybe even deliberate for planned obsolescence.

    With the Maid O Mists is the problem entirely infant mortality/out of box defects and if you get a good one it will last for many years?

    What about Gortons? Same failure rate as the Maid O Mists? That failure rate is unacceptable for mail order purchases imo.

  • Big Ed_4
    Big Ed_4 Member Posts: 3,515

    You pay for what you get.

    There was an error rendering this rich post.

    ethicalpaul
  • ethicalpaul
    ethicalpaul Member Posts: 8,642

    we have no reliable info for failure rate of any vent that I’ve ever seen

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • patrykrebisz
    patrykrebisz Member Posts: 111
    edited February 15

    True. That said, VariValves simply have no way NOT to fail at some point.

    I think high Maids failure rate simply comes from packing (it would serve them well if they added some padding). Low failure rate of Veri-Rite comes from its design - even abused in transit valves can't fail that easily.

    »»» See my steam heat YouTube videos:
    https://www.youtube.com/@HeatingBlog

    ethicalpaul
  • patrykrebisz
    patrykrebisz Member Posts: 111

    Yesterday i swapped yet another failed VariValve vent. The experience of watching all those brand new valves fail so quickly… i had to look up the actual date of purchase. It was March 2025. So LESS than 1 year later all 3 vents have failed. Wow, just WOW!

    »»» See my steam heat YouTube videos:
    https://www.youtube.com/@HeatingBlog

  • Captain Who
    Captain Who Member Posts: 800

    Gotta be a lapse of quality control. We'll never know what they did but they changed something.

  • ethicalpaul
    ethicalpaul Member Posts: 8,642

    Do you have any data to show that their quality was ever any better than this? People have been complaining about Varivalves spitting for years

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • Captain Who
    Captain Who Member Posts: 800

    Well does it count that they were the ones installed in all my radiators when I bought this house 21 years ago and I haven't had very many problems or failures and the ones I did were probably due to badly piped boiler and poorly pitched pipes and settled radiators which I rectified (the pipes and radiators at least)? Is that "data"? Only recently have I had two that I bought a year ago fail. One separated and rattles and that one prevented the radiator from getting steam and the other one leaked a small steady stream of steam. Their design doesn't have a float so of course if there is carryover into the radiators they can spit.

  • ethicalpaul
    ethicalpaul Member Posts: 8,642

    It's some data. I admit I use some data like that too.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • ARobertson13
    ARobertson13 Member Posts: 129

    It is simply a poor design. I have heard of no evidence of any change in the manufacturing process or parts. As others have stated, these failures have gone on for years. There are things that you do not do in manufacturing when designing a component that is used in harsh [hot and corrosive] environments. [example: crimp vs soldering or welding.] Unfortunately, If you keep purchasing these vents and others with high failure rates, they keep selling them.

  • Big Ed_4
    Big Ed_4 Member Posts: 3,515

    I am a Hoffman user but Heat timers do come in handy . Mini mains .. Those lost radiators that were added on .

    There was an error rendering this rich post.

  • PhilKulkarni
    PhilKulkarni Member Posts: 112

    @Captain Who the Varivalve I bought less than 3 weeks ago failed shut yesterday. I mentioned this purchase on an earlier thread about Carryover/wet steam. The internal ball rattles. I contacted Heat Timer and they asked me to send it back to them.

    I used these valves to vent my rads very fast and the pipes even faster with main vents such as the Big Mouths. I stopped buying them over 8 years ago due to high failure rate of the black colored ones. but I have one green top one from around 2012 that is working normally on my largest rad. Rob, their tech support guy told me the color coding along with the numbers signifies the manufacturing date. They have made no design or manufacturing process changes.

    I did not ask him if they have any manufacturing QA/QC or even know if their design people were aware of the product failure rate for fear of antagonizing someone who merely works there, so I let my curiosity wither on the vine. Too often at the companies I worked in, product development engineers didn’t talk to manufacturing engineers. The latter were left to build products that were not designed for manufacturability. It would surprise me if this weren’t the case here.

    Captain Who
  • Captain Who
    Captain Who Member Posts: 800
    edited February 26

    Just discovered @Long Beach Ed thread by searching here. Lots of insightful info. and the best cutaway I have ever seen on these things. Confirms they just glue the pintle/button/whatchamacallit into the bellows and it is a loose fit without the glue, so no crimping attempt whatsoever to provide primary attachment with glue as a backup.

    My recent two I purchased are blue label with a 2 on the left and 6 on the right. The ones I bought a year ago which have already failed now (one leaked a tendril of steam and the other now rattles), are blue also but with a 2 on the left and a 4 on the right. One of these closed at a very low 132F. I emailed them a long time ago and I don't have the responses to my questions back them….hopefully I can find it…..but he told me that ones that close less than 155F would be out of spec.

    image.png
  • patrykrebisz
    patrykrebisz Member Posts: 111

    There are enough people with an engineering background on this board that we should all agree that glue between the bellows and the sealing ball is NOT an adequate way to attach the two.


    I suspect the beautiful outer casting is meant to fool us into believing that what's inside is equally high quality.

    »»» See my steam heat YouTube videos:
    https://www.youtube.com/@HeatingBlog

  • Captain Who
    Captain Who Member Posts: 800

    I swear this thread contains my email questions and answers when I corresponded with them quite some time ago. Weird.

  • CoachBoilermaker
    CoachBoilermaker Member Posts: 457

    So when they fail, do they fail in open or closed position?

    Ball falls off, lands on hole, stuck closed, cold radiator?

  • patrykrebisz
    patrykrebisz Member Posts: 111

    the ball is light enough that with some pressure it will be lifted up. that s why in my video i say they still kinda work even when failed.

    »»» See my steam heat YouTube videos:
    https://www.youtube.com/@HeatingBlog

    ethicalpaul
  • SteamingatMohawk
    SteamingatMohawk Member Posts: 1,106

    I used to use Heat Timers, until I "discovered" the Gill and Pajek report. The eye opener is Varivalves, when fully shut still pass about a #5 venting rate. See their report here.

    https://www.heatinghelp.com/systems-help-center/balancing-steam-systems-using-a-vent-capacity-chart/

    For those that like charts, see this:

    https://www.heatinghelp.com/systems-help-center/vent-valve-comparison/

    I use Maid O' Mist almost completely, with one VentRite that the tenant won't let me replace.

    For those that have seen this in the past, sorry for the perpetual monologue.

    ethicalpaul