Main vent questions - newbie
My daughter and son-in-law purchased a 1920 home in Boston last summer and I've been slowly beginning to correct some problems with their one-pipe steam heat system. I've been following this forum (thanks!) and have read Dan Holohan's book.
The system is very quiet. The primary issue is the very slow heating of the radiators towards the end of the primary main.
The main vent was clearly way undersized. The longest section, a 41' long 2" main, had a single Vent Rite 35, with an additional Vent Rite 35 at the end of a 10' dry return. I replaced the first vent with two Gorton #1's and removed the vent on the return. Since then, I've read advice on this forum that two Gorton #2's would be more appropriate. I have a couple of questions before I proceed.
First, I don't have a lot of head room and installing Gorton #2's would mean locating them between the floor joists, about two inches below the subflooring. Do I need to be concerned about steam damaging the subflooring in the event of sputtering or a vent failure? Am I better off going with eight Gorton #1's on a humungous antler so that I can keep the vents lower down? Or should I be considering another brand? I saw a number of people on this forum reporting trouble with the build quality of their Gorton #2's in the past. Has this issue been addressed?
Second, the vents are located off of a 3/4" pipe at the end of the main, immediately after the return tees off. Due to the pitch of the pipe, part of the pipe likely has a low pool of water. Is this going to choke the flow of steam on it's way to the vents? Or cause a water hammer once the venting is increased? I've attached a picture. The green line is from my laser level.
Thanks,
Aaron
Comments
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Yes it could cause a water trap there, preventing air from exiting the vents. Have you ever felt air leaving these vents?
I wouldn't worry about changing them out for a #2 until you see how well they vent. You can time how long it takes the steam to fill the main.
There is a lot of advice in this forum that pushes you toward massive main venting that in my opinion is not warranted.
NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el4 -
Well… I wouldn't worry about the Gorton #2s. There have been some QC issues, but in general they are a good reliable vent.
Now… that sloping pipe. As it is, it could be a problem. However, I think that if you take the reducer off under the big pipe, and put a 45 on there angled up with say a three inch nipple, then a 90 towards the room (to clear that other black sloping down in back) and your Gortons on there it should work. Adequate headroom. There will still be a bit of a puddle there — can't help that — but it may work just fine.
Br. Jamie, osb
Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England3 -
You could disconnect the pipe at the Red arrow add two 90 elbows and a few nipples to pitch the vent pipe the other way. However I'd wait and see if it is actually needed. If the Steam / water vapor seems to affect your wood in the area of the main vent you could use aluminum flashing (or the like) as a barrier.
Personally I like the Barnes & Jones Big Mouth Main Air Vent. The air exhaust port is not at the top and it is threaded, so more versatile. Additionally this vent can be dissembled for service, etc.
National - U.S. Gas Boiler 45+ Years Old
Steam 300 SQ. FT. - EDR 347
One Pipe System2 -
How large a pipe wrench would one need to loosen that pipe?
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2- to 3 foot, plus a torch to heat the joint.
All Steamed Up, Inc.
Towson, MD, USA
Steam, Vapor & Hot-Water Heating Specialists
Oil & Gas Burner Service
Consulting2 -
Two #1s will likely be adequate. IMO you’ll probably see more success speeding up the venting on the far radiators and slowing it down on the near radiators than you will going crazy with the main venting.
Like others on here I’ve found the Big Mouth vents leak a lot of steam and I removed mine because I was losing 3/4 inch or so of water per week. Now I have two MOM #1s on each of my mains and lose basically nothing.
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Strong agree
NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el1 -
You appear to have two #1 vents on the pipe now and the pitch, while not ideal, appears to properly serve the vents. Are you sure you have a problem? If you truly need to correct the backpitch, you can probably jack up the pipe an inch and apply a hanger…
The two #1 vents are probably adequate, and you can add a third if more venting is indicated.
As others have mentioned, vent your radiators properly.
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A little over 1cuft of main should be easily handled by two #1's.
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Looks like it is a parallel flow main so it has to slope toward that dry return. That dry return has to drop down below the water line before it connects to anything else like another dry return. Does it do that?
Did you say that there is another vent in that dry return at the boiler? You could put all the venting there and cap the vent with the slope.
That pipe as is will hold a pocket of water which will collapse steam at that area and usually will hammer since the vent is beyond the pocket, the vent will allow steam to get to the pocket.
If you are using that vent connection you show, you need to remove the section at the tee where it connects to the dry return and use bushings, ells, 45 ells, and nipples to get the pipe to the vent sloping toward the main. It could be 3/4" after the tee.
With the right tools that pipe coming out of the tee should unscrew but you could also cut it about an inch from the tee, make 2-3 slots inside the pipe almost to the threads, and use a chisel or punch to collapse it between the cuts then it will unscrew easily.
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Now that the heat's on for the season, I've been able to check things out some more. I've insulated the main and added a 3lb pressure gauge on the boiler. I have no idea how long it should take for the radiators to begin to feel warm, starting from a cold start. It takes 20 minutes before the end of the main gets too hot to touch. After about 30 minutes, radiators begin to warm. The 3lb pressure gauge does not budge from 0lb. Does this indicate the venting is not an issue and the system is working as intended?
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Unless this is a very big system, those timings are a bit long. Is this a two pipe or one pipe system?
Br. Jamie, osb
Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England0 -
on a cold morning/day, when the boiler is running midway in the 20 minute time, do you see steam clouds coming from the chimney?
what pressure are you seeing midway ?
known to beat dead horses0 -
It looks like your steam pipes are uninsulated; that will slow down the process of heating the pipes from cold and getting steam to the radiators.
Older boilers with high thermal mass can take a long time to produce steam from a cold start. It happens much more quickly during colder weather when the boiler is still hot from previous cycles.
—
Bburd0 -
My system heats the house just fine on less than 0.07 PSIG (2 inches of water column). 0.07 PSIG won't move a 0-3 PSI gauge much, which is why I use an appropriate Dwyer Magnehelic Gage, since I want to see the actual working pressure easily.
National - U.S. Gas Boiler 45+ Years Old
Steam 300 SQ. FT. - EDR 347
One Pipe System0 -
One thing I've done is take the main vents off completely, leaving a 3/4" hole, and time how quickly the main heats all the way around with the vents vs. with the hole. If there's not much difference, which depends on the size of the boiler, then you've got enough venting.
In my basement I can hear the air puffing out of the vents, so I know they're working. It's not real loud but it's easy to hear over the noise the boiler makes. If air can get past the wrong slope it's probably OK. We're not pushing steam through that once the main is hot. Jacking the end up an inch sounds like a plan.0 -
With an oxy acetylene torch you could easily heat that pipe red hot and bend it up a smidge. Heat the long nipple in the middle and put wet rags on both the fittings on either side.
You can't lift the whole pipe with all the rads attached and even if you could it would turn the main into a counterflow which would cause issues.
Either that or take the long nipple out and use a couple of elbows to make a swing joint.
Put a close nipple in the tee, put a 90 on then a short nipple and another 90 on. Run it back along the main parallel to it to where you have room for the vent and 90 up. Tip the 90 coming out of the tee up so it will drain.
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This is a one pipe system. Nine radiators in all.
Approximately 40' of 2" cast iron pipe on this main, with five risers (3 to the first floor and 3 to the second floor)
The main is well insulated, aside from the T's and elbows.
The oil burner is too loud for me to hear any puffing from the mains vents.
The needle on the (new) 3psi gauge has never budged from 0.I'm hoping to avoid messing with the piping to the main vents, if possible, as I really don't want to break anything and leave my daughter's family without heat. I can try the suggestion to remove the vents and see how long it takes to heat up the main, but it'll be a couple of weeks until I'm there again to try this. Since I'm seeing no movement on the 3psi gauge, does this the mains venting is adequate? But if so, where is all the steam heat going if it takes 30 minutes for the radiators to begin to get warm?
Can the pigtail affect the reading on the gauge?If I were to get a Dwyer Magnehelic Gauge, what range would you recommend?
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Well this kind of does not add up to me " Approximately 40' of 2" cast iron pipe on this main, with five risers (3 to the first floor and 3 to the second floor) ". Are there multiple radiators on some of the runouts ?
Assuming 0-3 gauge is after the pigtail, and the pigtail and the path to the boiler is clear the weight of water in the pigtail has an influence but I bet you won't see it with a 0-3 PSI gauge.
Boiler pictures may help a bit.
Without knowing where your system pressure is It is hard to recommend one specific Dwyer Magnehelic Gage. You could build a Manometer from clear tubing to get a better feel for the actual pressure. I have two gauges 1-0-1 and a 10-0-10 (as a sanity check) connected with 3/16" silicone tubing to the top of the boiler after about 12 inches of brass riser. My pressure usually does not go over about 1.25 inches of water column.
As far as venting you probably want to exclude the boiler's warm up time. Measure the venting time from the moment the boiler's header gets steam hot to the time the pipes at the main vents get steam hot. With a hot main the propagation time down the 40 foot main is what needs to be optimized by venting, since reheating a cold main will always take longer. IIRC my 36 foot main takes only 3-4 minutes when hot.
National - U.S. Gas Boiler 45+ Years Old
Steam 300 SQ. FT. - EDR 347
One Pipe System0 -
Pigtail on the gauge could be plugged. Seems to take a while to heat. How about a few pictures of the boiler and the piping.
If your short of venting the boiler would probably build pressure. Any white smoke coming out of the chimney?
I would start the boiler and let it run just until the steam outlet pipe gets to the point you can't hold it. Then start timing and see how long it takes for steam to get to the far end of the main. Then see how long it take for most of the rads to heat.
That will tell us something about the venting.
Is this oil or gas? Has the BTU input been checked?
Another task for you (a simple one) is to measure all the rads and determine the EDR capacity of all the rads and compare it to the boiler size on the boiler name plate. Compare EDR (or sq feet of steam same thing)on the boiler to the total radiator EDR. Don't get confused with BTUs.
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Here are some pix and some answers (and some questions). I really appreciate everyone's ongoing help.
In the pix you can see that this is a second main, as well, with a takeoff after the first main. The second main has a 1.5" pipe, about 17' long. There is no mains vent, but the three radiators work fine.
On the first main, there five risers and six rads because there are two rads coming off of the last riser. This is in a rather tight location above a major structural beam.
It takes 11 minutes on a cold stone start for the top of the boiler header to get steam hot. Another 11 minutes for the end of the main to get steam hot. This includes one minute with the burner off while the LWCO does its measurement. Then another 10 minutes until one rad is steam hot and another 13 minutes until all of the rads are steam hot.
The pigtail is definitely clear.
The heating system evaluation card lists the nozzle as "65". I was wondering whether this might be low, as the boiler ratings plate lists L .75. Or is that rating for hot water and not for steam?
I will work on measuring the EDR of the rads next time I'm in Boston.
I'll also check for white smoke coming from the chimney. What would that tell us?
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@BostonDad I rehabbed a steam system on my building in Brookline which heats approximately 25Ksqft by popper venting and would be happy to look at your venting. based on your run times I think you are way under vented on the mains but may also have issues with the radiator vents being undersized. I am not a professional just a guy who took over a condo complex that spent way too much money to heat the place. My heating bill just reached what we paid for oil 20 years ago and it is all about the venting knowledge I got from this website. If you would rather have a pro reach out to @New England SteamWorks.
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From the pictures you posted the vents are in a completely wrong place. They should be mounted above the Danger sign at the end of the dry returns so they can let the whole system breath the cold air out of the entire system quickly so the steam can reach the radiator evenly . You probably need one Gorton No 2 or my preference a Barnes and Jones Big Mouth in that spot. These vents will let the heat get to the radiators faster but you also need to look at what vents you have on the radiators so the rooms heat evenly based on their size and location in the building.
With steam it is about balance and letting the could air out of the pipes to the radiators evenly.
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You don't have a huge system so you could use Vetrite No 1's on your radiators which would allow you to moderate the venting for each room to control the temperature after you figure out your main venting. If not I would suggest reading Gerry Gills venting chart which can be found on this site.
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Sort of agree with @gfrbrookline . I think you need some main vents. 45 min from a dead cold start is a little slow. Adding them at the end of the return before it drops to the boiler is probably the easiest
As far as the nozzle goes, I wouldn't mess with it yet. They may have increase the oil pressure so you could actually be running at .75.
The Smith model #8 was a good boiler sadly no longer made.
White smoke out the chimney would be the sign of a failed boiler. After seeing the boiler, I doubt that is your issue. Piping near the boiler seems ok.
When you add up the radiation Smit gives 2 ratings for that boiler 283 EDR and 350 EDR depending on the nozzle used. Compare your total radiator EDR to this #
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If you want a Pro and @newenglandsteamworks isn't available Macfarlane Energy has a guy nicknamed Boomer who is really good with steam.
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@EBEBRATT-Ed thank you for the compliment. You were one of the main educators that worked me though my project.
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This one pipe system and has two mains. If the 'Steam Main extensions' from each main are not connected below the water line (typically near the boiler) you are just inviting problems and a lot of unnecessary work putting the vents near the boiler.
Just change the venting pipe that exists so it doesn't trap any condensate (restricting the air flow) as mentioned earlier in the thread and increase the main venting as also previously mentioned. Then see how the system performs.
National - U.S. Gas Boiler 45+ Years Old
Steam 300 SQ. FT. - EDR 347
One Pipe System0 -
@109A_5 The current vents are near the boiler and that is the issue based on the pictures, it provides no venting to the system. The system has no way to bleed the cold air out of the majority of the main where it reaches the risers to the radiators, the actual heating side of the system is chocked. In an ideal situation the main vents would be at the end of the main after the last riser, as per Dan's book. In this case there is no access to that so the best scenario is the add a vents to the dry return before it drops down to the boiler so the steam can reach the risers and provide even heat to the building.
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@gfrbrookline Take a better look, the vent is at the far end of the main that has the issues. The other on the "return" was removed.
"The main vent was clearly way undersized. The longest section, a 41' long 2" main, had a single Vent Rite 35, with an additional Vent Rite 35 at the end of a 10' dry return. I replaced the first vent with two Gorton #1's and removed the vent on the return. Since then, I've read advice on this forum that two Gorton #2's would be more appropriate. I have a couple of questions before I proceed."
National - U.S. Gas Boiler 45+ Years Old
Steam 300 SQ. FT. - EDR 347
One Pipe System0 -
@109A_5 I see a main vent that is clearly in the wrong place, pitched wrong and is also way undersized given what you just stated. This system will never operate efficiently with the vents where they are and your client will pay way to much for heat because the system can't breath the way it should. The steam isn't getting to the radiators the way the system was designed.
Replacing the vent with a more efficient one will not solve the problem, may make it worse, because steam is not reaching your radiators based on the placement of the vents.
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Think of it like a garden hose, if you punch two large holes in the hose next to the faucet will you have any pressure at the nozzle to water your flowers? Venting at the end of the line is like watering your flowers with steam heat to your rooms.
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I have no clue what you are looking at. Yeah, it should be about 15 inches before the end of the main, but that did not happen. So where it is, is the next best place. Did you read the thread ? It's a one pipe system (the OP's 1st paragraph). The main vent is typically at the far end of the main with a one pipe system, which is where it is. There is really no good reason to send steam down the 'Steam Main extension' besides they have insulated it anyway so it is not going to provide much heat to the surrounding area.
The undersized vents and the pipe pitch to the vents have been previously addressed.
National - U.S. Gas Boiler 45+ Years Old
Steam 300 SQ. FT. - EDR 347
One Pipe System0 -
I have no clue what you are looking at. The vents are at the far end of the longer main. Your analogy makes no sense to me.
National - U.S. Gas Boiler 45+ Years Old
Steam 300 SQ. FT. - EDR 347
One Pipe System0 -
Based on the pics you posted can you show where the main vents are, I see large pipes and reducers which would indicate they are at the end of the header not the main and don't see them in any of the boiler pictures you posted.
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If that pipe is at the end of a main it is pitched wrong based on your level and will fill with water so any vents you put there won't work because the air won't pass through the water that will settle in the pipe. You need to relocate the vent if you want your system to work properly.
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This is how a main vent is piped so it can drain.
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Note the continuous pitch back to the boiler once the steam has turned back to water.
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Sorry if there is any confusion. This picture shows the end of the 2" main, ~40' from the boiler. The T on the far left is for the riser to the last two rads. The reducer/T, with the pipe coming towards the viewer, is the return. And the pipe (red arrow) going to the right leads to the vents. My understanding is that this is very close to where Dan's book says the vents should be. Based on the green line of laser level, it looks like the pipe is only partially blocked by a puddle. Fortunately, there is no water hammer.
Eventually, I plan to fix the pitch of this pipe. Sooner if I'm convinced it is a problem.
If the mains venting were a problem, wouldn't more pressure be building up in the main? The needle on the brand new 3 psi gauge doesn't budge, so I believe the pressure is pretty low. I think my next steps will be (1) to rig up a manometer from tubing, as suggested by @109A_5 and (2) to measure the EDR of the rads as suggested by @EBEBRATT-Ed
Thanks and Happy Thanksgiving.
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Another question that I can't tell from the pictures is;
You have two mains are there two returns ? If so are they connected above or below the boiler's water line. How long is the shorter main and its return ?
National - U.S. Gas Boiler 45+ Years Old
Steam 300 SQ. FT. - EDR 347
One Pipe System0
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