LG Heat Pump frustration
Going on 4 years ago I gut renovated a house (1500 sqft on each of 3 floors), super well insulated, top of the line everything, and was sold an LG ducted heat pump system (36kbtu and a 24kbtu).
We are in Sullivan County, NY.
It has never been able to keep the house comfortably warm when the temperature outside was below freezing.
It is now 7 degrees outside and we are quite uncomfortably cold inside.
The contract says he installed electric heat strips last year. If he did, it didn't help.
I googled and I see that the heat strips are installed internally to the air handler, and there is brief mention that the "logic" needs to be set correctly on the system. I can't find any specific details on where to check that.
Is there any way for me to check if the heat strips are installed, configured (set up), and energized?
The air coming out of the vents (with the setpoint higher than the room temp and the fan set to high) is slightly warm.
Thank you!
Comments
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You will need to check the manuals for both your thermostat and your heat pump to determine what activates the heat strips. It may be a call for auxiliary heat from the thermostat, or it may be a call from the heat pump logic.
If you have a way to measure the power being used you can tell if they are working — the electricity used will soar (and so will your bill — welcome to the world of heat pumps).
Br. Jamie, osb
Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England0 -
It might be something completely different. If the space isn't maintaining temperature, then the entire system needs to be looked at. If the air filter is clean, and there's nothing obstructing the outdoor unit, then it needs professional attention. It could be control wiring. It could be refrigerant loss. It could be a faulty thermistor somewhere (under warranty?). So, not much help to offer, unless you have the testing equipment.
You could check the thermostat sub base (one thermostat controls all?) and see if the W2 and aux/emergency terminals have wires connected. That doesn't mean they're connected on the other end.
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I might add to all of the above — it may simply be that the thing, heat strips or no, is simply not big enough to do the job… and is doing the best it can.
Br. Jamie, osb
Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England0 -
Sorry to hear, sounds like you may be going backwards. They installed electric back up—-do you see larger electrical cables and double pole breakers (probably at least 40 amp) for the two air handlers? Were you home when this work was happening? You would think the installers would have explained the basics and even showed you what makes the electric come on (temperature difference, outdoor temperature, etc)
Also- I’d be curious if the original systems were charged properly. If your home is super tight and well insulated, I would think you wouldn’t need electric. Unless you have lots of glass. I’d be looking at the ducting to see if it’s reasonably tight. Any ice damming on the roofs?
Do you set the temperature back at night? These HP systems don’t have enough juice to make it worth it, not recommended at all
maybe another company to do an assessment. In my opinion, maybe 1/3 or less of the hvac companies have the depth of staff and interest to take this type of task seriously.
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As always, thank you guy so very much.
There are 4 zones (i.e., 4 thermostats: 1 each on 1st and 3rd floors, 2 on the 2nd floor).
I changed the return air filters (which were not particularly dirty).
I thought the regular (every 3-4 hour) quick but substantial drop in temperature on the 1st floor was because of the Lifebreath ERV, so I turned it off. But that was not the cause. I'm guessing the drop is the system defroasting.
I looked through the manuals as best I could and I don't know what exaclty controls the heat strips.
As for the heat strips existing and operating, I would not be surprised if 1 or both of those is a "no."
I am into tech, so I have the following data gathered.
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I think Jamie is on the right track with his comment that the systems may just not be big enough.
I'm not a heating pro, just a homeowner/engineer who has done the heat loss calculations for my old house in the Boston area. If I lived in upstate NY, even in a tight well insulated house, I would want at least 20 BTU/hr/sq ft heating capacity. For a 4500 sq ft house like the OP's, that would be 90,000 BTU/hr.
I would especially want at least that minimum 20 BTU/hr/sq ft if using heat pumps, whose performance gets worse at lower temps. OP has 36,000 BTU/hr + 24,000 BTU/hr = 60,000 BTU/hr installed capacity. That is only 13 BTU/hr/sq ft, and quite possibly inadequate as Jamie says.
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I can’t follow the graphs super well- but indoor temp dropped to 45 or so, twice? That doesn’t make sense .
Where are you retrieving these temperatures? It almost seems like defrost like you said0 -
Defrost every 4 hours for what 30 - 45 minuets at those temps might be OK might not. Time to get a tech out, inspect and possibly pull and weigh the charge.
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can you explain the graph ? It’s unclear
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Oops: I have 3 units: 18, 24, 36 (total of 78 kbtu).
This is still lower than the 90 kbtu, so maybe it is undersized. We are at 1200' ASL also.
The graphs show the dips in temp every 3 or so hours, but only for a about 10-15 minutes. I don't know if that is normal/acceptable.
The electric usage comes from Emporia Vue monitors.
The temperature comes from the LG smart-wifi-connected thermostats. But, I admit that I am confused about where the actual temp reading comes from. I don't believe it comes from the thermostat, but rather somewhere in the air handler or venting system.
HVAC installer coming tomorrow morning.
Here are pics of the systems.
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every 3 or 4 hours for 15 mins sounds good.
What’s your back up source of heat.
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Those are good units. It's worth having them checked for correct functioning, but… I regret to say… I'm going to bet they simply aren't big enough. It looks like they are doing what they can, though.
As @pecmsg said, what is your backup heat?
Br. Jamie, osb
Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England0 -
Looking at your first floor temperature in blue:
The graph shows that it drops from 70F to 40F and returns to 70F in less than 30 minutes. Of course, you realize this is impossible unless every single door is wide open (and even in that situation it cannot drop that fast).
Your data is not the temperature of the space over time.
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Try to split the traces onto multiple graphs. Very hard to read. What is your design load for the place? I'm guessing those are the cold climate units?
Quick check with any heat pumps is crank the fan to max and thermostat up, let it run for at least 15min as it takes a while for the unit to ramp up. Measure delta across the coil, you should see between 30F to 40F (closer to 40F) across it. If you don't see this, most likely you have a refrigerant leak. Sometimes bad ducting can also significantly reduce flow. You can get a budget anemometer from Amazon and measure airflow out of each register, add them up for a quick check. Won't be accurate but should tell you if you have major issues.
As for the aux heat, as others have said, this has to be configured. There are settings inside the installer menu on the thermostat to set it up. They are not straight forward and you might need LG tech support to walk you through it.
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I don't have one. But, the basement ceiling (the floor of the 1st floor) is not insulated. I was thinking about installing electric baseboard in the basement. The basement has concrete floors that were poured decades ago and I'm sure have no insulation under them, but the walls are spray foamed. My thinking is that if I heat the basement it will rise up through the floor of the first floor and help throughout.
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When I first had this system installed, I spared no expense and went back and forth with the contract so many times to make sure I was getting a great system (and it was no small expense).
Are you saying that the larger system of the same type (LG heat pump) would heat the house better?
Asked another way: Are you saying that the problem is not that I'm using a heat pump, but rather just a system that does not produce enough BTU?
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Yes, you are absolutely correct. When the graph shows it's regular drops to 40* no windows or doors have been opened and the temp in the room is not 40 — I would notice that.
The LG API is reporting that, but I don't know where it's sensing it. I remember finding something online that indicates there is a sensor in the return air maybe, or somewhere in the air handler maybe.
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It's been 4 years so I don't remember the calculations.
Unfrotunatley 'measuring the delta across the coils' is way above my level. I wish it were not, as I'm naturally very curious and always eager to learn.
I can tell you that I have the setpoint up high and the fan speed on high and the air coming out of the registers never reaches above what I would call barely warm — mid to upper 70's * F.
Now I'm about to show how very little I do indeed understand: The 3 units pictured above are obviously outdoors (as they should be). There are what I believe are called refridgerant lines (a set) to each. They are insulated. But, there is plenty of exposed places where the fittings are, and the insulation is not particularly high-R level stuff. Would that affect the performance so much as to explain what I'm describing?
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Post some pictures of the interior air handler setup. Are your air handlers inside conditioned space (ie basement) or in unconditioned attic?
For coil delta, get a digital meat thermometer, measure the air temp at the return grill and air temp at a supply register close to the unit. When cranked (looks like LGRed units), if that is not near 40F, you have low refrigerant.
The 40f on the air temperature trace is most likely defrost cycle, if you can match it with power trace, power should spike to near max for a short period when that happens.
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No, the insulation is quite adequate. It's important to remember with a heat pump that the place where heat will be absorbed (or released) is the place where the refrigerant is evaporating (or condensing, respectively) and that that depends on the pressure of the refrigerant at those locations. Consider those fittings: let us suppose that they are on a high pressure line. At high pressure, the surrounding temperature also has to be high or condensation — and heat transfer — will not happen. The refrigerant, which is a gas at this point, passes into the low temperature (relatively speaking) environment but through a pressure drop — and promptly condenses, releasing heat to that low temperature environment (your room).
Br. Jamie, osb
Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England0 -
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Here is a graph of just the 1st floor temp and power consumption.
(The 1st floor is the only place the temp has these rapid, regular drops.)
Power consumption spikes immediately after the drop in temp.
Sounds like this confirms the defrost cycle.
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Below are pictures of the air handler for the 1st floor, which is in the basement.
As for the basement being conditioned, can I go with "mostly?"
Decades old concrete floor (no insulation; top surface of concrete floor is at least 8' below grade). Walls are thick sprayed foam insulation. One 900 watt electric baseboard heater. My estimate is the basement is 60-65*F at all times.
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Does that mean the level of insulation on the refridgerant line is not important?
I was assuming that if the hot line coming from the condensor is exposed to the cold outside air before going inside to the air handler, it would lose energy and the entire system would perform less well.
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I think I'm understanding your question. No, when the temp is (for example) below 10* F outside, the units are unable to keep the inside (first floor, for example) at 70* (even when the set point on the thermost is 75 (for example). The units are clearly working very hard (noisy and chugging away).
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it’s a minimal loss.
Just guessing from here but bigger equipment or strip heaters to supplement.
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okay gotcha! That’s all we needed to know. You might be slightly undersized. Are you using set backs or keeping a constant setpoint?
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@pecmsg Before jumping on bigger equipment, lets figure out if running properly.
@josephny That looks like quality install. Only thing there to check is if the AC line is kinked by the air handler or there is an elbow brazed.
Next crank the thermostats and measure delta T for each air handler. Report back deltT and power and we can go from there.
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While it's true that if the line set is uninsulated outside, performance will drop, it's not your problem and unless its all uninsulated you'll likely never notice it.
The temp reported by the app is probably the return air temp inside the air handler. A lot of mini split brands sense air temp at the indoor unit & call that 'space temp'. If the indoor unit fan shuts off during defrost, I feel pretty confidant that's what's going on with the 40° you're seeing.
You'll need to pop the cover to see if/which heat strip is installed (the other door, not the one with the line set going in to it). It doesn't look like the wires are large enough for the big heat strip, but I can't see them all that well in the picture so I don't want to commit to any opinion about them yet.
Also, it's kinda strange to see the wind baffles on two of the units. Around here, they're only used on cooling-only units that will be expected to need to operate in cold weather (IT closet cooling, etc.). Never seen them on a heat pump, which operates differently in heating mode (cold weather), no real benefit to them in that application.
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One might think so, and if the pressure (not temperature) were allowed to drop you would be right. But it isn't. Mechanical refrigeration systems, such as a heat pump, do their magic with pressure changes, not by conducting "hot" or "cold" liquid or gas around.
Br. Jamie, osb
Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England0 -
I have zero experience wiht measuring the delta T and I don't have a thermometer handy.
First, do I understand correclty that I'm measuring the delta temp between these two points (one is the 1st floor air return (sucks air out of room and into air handler) and one of the floor vents (very close to the air handler direclty underneath it)?
If so, then I am absoutely certain the delta is far less than 40* F (even with the set point well above the room temp as measured by the tstat). My estimate is that the air coming out of the vent is lower than 80 degrees and the air temp at the return vent is 66 to 68. I think it's safe to say the delta is 10-12.
I believe that means the system is just not producting hot enough air, right?
As for the 90 degree turn, the line is neither kinked nor brazed.
I haven't popped any covers off, but the comment about the lack of wires sized to feed an electric heat strip going into the air handler was sufficiently sluethy to make me slap my head (as in, duh, why didn't I think about that). Unless they're using the wireless high power electric transmission lines (joke), I don't see how a heat strip could be installed and working.
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Correct. Measure temp at return and at the supply register. Subtract the two to get delta. For example, my non-hyper heat unit is putting out 105F air into a 75F room with 14F outdoor temp.
As long as it is not kinked, the line is fine with that fitting.
Just to cross all Ts and dot the I. Are you using the LG thermostat or 3rd party one?
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I ran and got a thermometer. Not the best, not instant, but shouldn't be too wrong.
72 at return, 80 at supply — and I have 14F outside right now also!
Yes, using genuine LG tstat.
It reads 76 inside, but my frozen fingers say otherwise. More importantly, the same thermometer used at the return and supply agrees with my fingers.
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Crank the T stat to say 85F and repeat the measurements after about 15 to 20 min.
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Could the thermostat be located too close to a supply register?
All Steamed Up, Inc.
Towson, MD, USA
Steam, Vapor & Hot-Water Heating Specialists
Oil & Gas Burner Service
Consulting0 -
I Agree.
get a contractor to Weigh the charge.0 -
I know this comment doesn't help you in any way but I think it's crazy to have these units as the only source of heating in a home in Sullivan county NY. Instead of using electric resistance heat strips those systems would be so much better if they had hydro air coils heated by a boiler. I know this would be more expensive but I think it would be a more reliable setup.
I hope you can get this figured out. I'm curious to find out what the issue is.
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put your thermometer next to the wall thermostat, do they agree?
other thing I see is that low humidity, that dry an air will feel colder, more evaporation from your cold fingees and arms and such,
add humidity, but find the air leaks letting in the cold dry outdoor air, and letting out the conditioned air up thru the attic and upper walls,
known to beat dead horses0
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