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Gas line to outbuilding - sizing questions

ururk
ururk Member Posts: 5
I posted on another website and the recommendation was for a 1" line, but when I called the local HVAC place (without sizing anything) the guy I talked with said to go with 1-1/4" pipe. This is my situation:

Maximum 150' run (after everything is installed, probably 130'), 1" SDR-11.
7" WC at meter
1" meter outlet
Meter rated for 400K BTU
Currently using 130K BTU total - water heater & furnace

I want to provide a gas line for a boiler - Viessmann B1HA 26 in an outbuilding for radiant heating. Boiler is rated up to 94K BTU.

When I look at charts for SDR-11 sizing, 1" appears to be sufficient... but 1 1/4" provides a significant increase of capacity so I'm leaning towards installing the larger pipe. However...

The meter has just a 1" outlet - to use a 1-1/4" pipe, will I have to increase the meter size? Would I be better off requesting a pressure increase and adding regulators at the house and outbuilding?

I'll be installing the gas line - pulling a mechanical permit - and will have an HVAC company connect the line once approved.

Comments

  • Alan (California Radiant) Forbes
    Alan (California Radiant) Forbes Member Posts: 3,979
    edited May 2020
    One inch schedule 40 steel or polyethylene will carry well over 100K BTU for 150'. Don't have tables for SDR-11.

    I'm like you and will (almost) always oversize although as I see it, 1" is already oversized for you unless you want to add a few more appliances.

    If you use 1-1/4" pipe, just come off that 1" fitting with an increaser. The small length of 1" will not impede flow. What kills flow is the friction loss/pressure drop of long lengths.
    8.33 lbs./gal. x 60 min./hr. x 20°ΔT = 10,000 BTU's/hour

    Two btu per sq ft for degree difference for a slab
    GroundUpmattmia2
  • ururk
    ururk Member Posts: 5
    SDR-11 is listed at 127K for a .3" drop, 168k for a .5" drop.

    I will be installing an electric point of use water heater, as I don't expect to use hot water that often (maybe to wash my hands).
  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 15,452
    Make sure your meter will handle the additional flow. You only have 6" wc , what is the rated inlet pressure of the of the boiler?
  • Ironman
    Ironman Member Posts: 7,367
    Proper design is the foundation and key to having a radiant floor that's efficient and functions properly. Make sure you have that before doing anything else. There's a lot more to it than just laying tubing.
    Bob Boan
    You can choose to do what you want, but you cannot choose the consequences.
    mattmia2
  • Tim McElwain
    Tim McElwain Member Posts: 4,612
    Is this line being buried? If so minimum size is 1 1/4" per code.
  • Zman
    Zman Member Posts: 7,561

    Is this line being buried? If so minimum size is 1 1/4" per code.

    Which code?
    "If you can't explain it simply, you don't understand it well enough"
    Albert Einstein
    GroundUpmattmia2
  • GroundUp
    GroundUp Member Posts: 1,889

    Is this line being buried? If so minimum size is 1 1/4" per code.

    Maybe YOUR code, but certainly not mine. There is 1/2" buried statewide in MN
  • ururk
    ururk Member Posts: 5
    1) Ironman - I had a radiant heat company draw up (paid) plans and I installed in-floor (concrete) pex according to those plans. They sized the boiler according to my structure's insulation and layout.

    2) EBEBRATT-Ed - I called the gas company and they told me 7" WC. Meter is rated up to 400K BTU/h. Boiler is rated for a minimum of 4" WC.

    3) Line is being buried. 1" is acceptable - provided it provides enough BTUs.
  • Ironman
    Ironman Member Posts: 7,367
    I hope you're not direct burying iron pipe. It has to be coated.
    Bob Boan
    You can choose to do what you want, but you cannot choose the consequences.
  • ururk
    ururk Member Posts: 5
    edited May 2020
    Ironman said:

    I hope you're not direct burying iron pipe. It has to be coated.

    No - I'm using gas-rated yellow poly line, SDR-11, with proper tracer wire, anode-less risers (the pipe slips into the risers so there are no underground joints).
  • Polyethylene? Do you have a link to the specifications? Just curious.

    What's the burial depth? 36" usually.
    8.33 lbs./gal. x 60 min./hr. x 20°ΔT = 10,000 BTU's/hour

    Two btu per sq ft for degree difference for a slab
  • ururk
    ururk Member Posts: 5

    Polyethylene? Do you have a link to the specifications? Just curious.

    What's the burial depth? 36" usually.

    https://www.cresline.com/uploads/pe161yg.pdf

    1" IPS

    As for burial depth... need to find out. I've been told everything from 12" to 24" by different tradesmen in my area, trying to get in touch with the inspector to find out for sure.
  • STEVEusaPA
    STEVEusaPA Member Posts: 6,506
    Don't forget tracer wire...
    steve
    mattmia2
  • mattmia2
    mattmia2 Member Posts: 9,572
    Look in the code, it will tell you what the depth needs to be for your application.
  • Tim McElwain
    Tim McElwain Member Posts: 4,612
    Here is some good info from Dave Yates:
    Does pool need own gas line?
    VIA E-MAIL I saw Dave Yates' column about swimming pools at contractormag.com and have a question about gas lines for pool heaters ("Spring means it's pool heater mania time," May, pg. 52). We plan to install a 333,000 Btuh heater and feed it natural gas. Do we need a dedicated gas line from the meter, or can we just splice into the existing gas lines in the house? I have heard that a unique line

    NOV 01, 2006

    VIA E-MAIL — I saw Dave Yates' column about swimming pools at contractormag.com and have a question about gas lines for pool heaters ("Spring means it's pool heater mania time," May, pg. 52).

    We plan to install a 333,000 Btuh heater and feed it natural gas. Do we need a dedicated gas line from the meter, or can we just splice into the existing gas lines in the house? I have heard that a unique line prevents heater startup from sucking all the gas out of the lines and extinguishing pilot lights. Is this a valid issue these days?

    The heater will be about 60 ft. from the nearest gas users (furnace and water heater). We live in California and will not use the pool heater that often.

    PETER MCINTOSH

    Dave Yates replies: Two primary issues come into play:

    Can the existing gas meter support the load? In other words, can it pass enough gas (no pun intended) if all appliances connected are "on"?
    Is that existing gas line large enough to carry the total connected load? I doubt it is, in which case a dedicated line is typically the easiest and least expensive route.
    Also important is the Btu content of your natural gas and the pressure at which it's delivered. For my area, a 60-ft. run of natural gas for that load would dictate we utilize 1.25-in. plastic piping with risers at both ends (outdoors) and then black iron piping at both ends to connect to the pool heater and gas meter or existing piping.

    If your furnace is 80,000 Btuh and you have a gas water heater (tank style) with 50,000 Btuh, you'll have a combined load of 463,000 Btuh. If you have 40 ft. of gas piping (each ell = 5 ft. of straight piping) up to the branch lines serving the furnace, that portion (in my area) would need to be 1.25-in. diameter. The additional 60-ft. run would transition to 1.25-in. SDR-35 plastic pipe that's buried with a bed of crushed rock dust, with a barrier warning tape on top of that bed and a tracer wire for electronic line detection laid in the trench prior to backfilling.

    Attaching a large load to an undersized line can indeed pull enough to cause pilot outages, but the larger concern is the potential for starving other appliances and creating potential combustion issues that could ruin the equipment or create a carbon monoxide incident within the home.

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  • Zman
    Zman Member Posts: 7,561
    I am not sure ehat Tim is getting at.

    Is this line being buried? If so minimum size is 1 1/4" per code.

    In the example Tim posted from 2006, 1 1/4" was correct. As for this post, 1" would be sufficient. There is no harm in going with the bigger size.
    https://www.pexuniverse.com/uploads/literature/pf-pe-man.pdf
    "If you can't explain it simply, you don't understand it well enough"
    Albert Einstein