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The six hour boiler swap

GW
GW Member Posts: 4,928

This 15-year-old boiler was kicking some codes. After a couple of of attempts to correct it, the homeowner asked for a new boiler. We tipped our hat and said “yes, sure thing”

The existing zone valves and indirect water heater are out of sight

You’ll have to pardon the puddle on the floor. We shot a hose out the basement window, and then we hear the sound of running water (and not a little). Knee jerk reaction was to shut the water off to the boiler. But it wasn’t the relief valve, the water was pouring in through the stone foundation. Oops, so, we have to run the hose a little bit further😀

Gary Wilson
Wilson Services, Inc
Northampton, MA
gary@wilsonph.com
delcrossvmattmia2GGrossMad Dog_2hot_rodEdTheHeaterManDan FoleyPeteA

Comments

  • delcrossv
    delcrossv Member Posts: 1,948

    Nice! What's the red tube above the expansion tank?

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • pecmsg
    pecmsg Member Posts: 5,746

    Mounting Bracket.

    delcrossvmattmia2
  • delcrossv
    delcrossv Member Posts: 1,948
    edited January 14

    Dunno, looks like a little header (???) and has a plug in it.

    Edit: Found it. Flamco. Pretty cool!

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
    GW
  • Long Beach Ed
    Long Beach Ed Member Posts: 1,665

    Beautiful, neat work.

    GW
  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 17,281

    Dammit @GW

    I was just about to conduct my "inspection by pictures" so I looked at the first pic and said "fail".

    Then I looked at the other pics and saw the stickers on the flue and intake.

    You broke my heart!!!!!

    ethicalpaulGWdelcrossv
  • mattmia2
    mattmia2 Member Posts: 11,866

    Is the cleanout tee a homemade neutralizer?

    GW
  • GW
    GW Member Posts: 4,928

    yes a homemade neutralizer. We dump marble stones in there. I’m too cheap to buy the store bought ones 😀

    Gary Wilson
    Wilson Services, Inc
    Northampton, MA
    gary@wilsonph.com
    delcrossvmattmia2Mad Dog_2
  • GW
    GW Member Posts: 4,928

    Yes that bracket simply holds the expansion tank in its proper position. For years we installed them upside down (and it works), yet the instructions say it needs to be in the traditional orientation- so be it. (From a practical laymen’s standpoint- the bladder inside the tank—- I fail to see how it matter because “pressure” doesn’t know direction)

    That’s a 3 port, so we can pipe the plumbing/water from the ceiling into that “plugged” port. But this was a quick swap: I would have used a 2 port here but I simply have extra 3 ports in my inventory—-I need to use them up. (I used up all my 2 ports a while back)

    Gary Wilson
    Wilson Services, Inc
    Northampton, MA
    gary@wilsonph.com
    delcrossvMad Dog_2
  • yellowdog
    yellowdog Member Posts: 250

    Do you have the proper clearance to the the oil tank from your source of ignition? Looks tight.

  • GGross
    GGross Member Posts: 1,422

    Where do you get the fat copper header? it looks premade minus the reducing coupling.

    delcrossv
  • Mad Dog_2
    Mad Dog_2 Member Posts: 7,748

    Great work as usual Gary. Mad Dog

    EdTheHeaterMan
  • GW
    GW Member Posts: 4,928

    @yellowdog it's empty and not used, I hereby ignore any tank ruling in this matter

    @GGross google Alberta Tee, I buy 6' headers and cut them down. It's my trademark in a sense, I refuse to spend large dough on an actual LLH. Yes if it's needed (like a large case iron rad job), but in that case I'm trying to install the Viessmann CU3A with a dirt mag

    @Mad Dog_2 Thanks Bruh!

    Gary Wilson
    Wilson Services, Inc
    Northampton, MA
    gary@wilsonph.com
    GGross
  • mattmia2
    mattmia2 Member Posts: 11,866

    or you could buy the tool that pulls the flange in to the copper pipe and braze your own. not that 1.5" copper pipe and brazing rod is inexpensive in itself, but comparatively it is.

  • GW
    GW Member Posts: 4,928

    the last time I looked into the Tdrill setup it was like nine grand. I like having cool tools, but I’m not eager to flush money.

    Gary Wilson
    Wilson Services, Inc
    Northampton, MA
    gary@wilsonph.com
    mattmia2