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Header Confusion

Ran into this boiler that wasn't functioning very well. The two supply mains are each 2-1/2". At least the header piping shows a certain amount of creativity?



New England SteamWorks
Service, Installation, & Restoration of Steam Heating Systems
newenglandsteamworks.com

Comments

  • New England SteamWorks
    New England SteamWorks Member Posts: 1,525
    edited November 2016
    This one wasn't going to be easy. To begin with, they put the boiler in the wrong spot. If a decent header was ever going to be built and connected properly to the mains, the boiler was going to have to move. Ugh.




    Now what?

    New England SteamWorks
    Service, Installation, & Restoration of Steam Heating Systems
    newenglandsteamworks.com
  • Paul48
    Paul48 Member Posts: 4,469
    Drink a case of beer, like the last guy. It'll all become clearer! :wink:
    New England SteamWorksCanucker
  • Leon82
    Leon82 Member Posts: 684
    Construct the proper header?
  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 16,257
    As usual they won't do anything larger than 2" (unless they use copper, LOL)

    Other than being undersized he made some effort to do it right. Could have brought the two supplies into the header seperatley which would have helped
    New England SteamWorks
  • Leon82 said:

    Construct the proper header?

    I think @Leon82 has it correct.

    But, I'm not doing anything until @Fred weighs in....

    New England SteamWorks
    Service, Installation, & Restoration of Steam Heating Systems
    newenglandsteamworks.com
  • Paul48
    Paul48 Member Posts: 4,469
    I don't know..........I kinda liked the orgasmatron :smile:
  • Fred
    Fred Member Posts: 8,542
    Paul48 said:

    I don't know..........I kinda liked the orgasmatron :smile:

    :) I say see if you can raise those risers up so you can put a nice drop header in. I wouldn't mind seeing that Hartford loop raised just a bit also. The bottom of it looks like it's pretty close to the bottom of the boiler. Nothing like a little bit more water in the boiler if there were a leak in the wet return and the LWCO were to fail, but that's just me anticipating a "worse case" scenario. Is there a skim port anywhere on there? On the back side maybe?
  • Fred said:

    I say see if you can raise those risers up so you can put a nice drop header in. I wouldn't mind seeing that Hartford loop raised just a bit also

    Thank you Fred. How about something like this?




    New England SteamWorks
    Service, Installation, & Restoration of Steam Heating Systems
    newenglandsteamworks.com
    Paul S_3IronmanSailah
  • Paul S_3
    Paul S_3 Member Posts: 1,274
    edited November 2016
    Nice job!! @RI_SteamWorks ...... 4 inch header??
    ASM Mechanical Company
    Located in Staten Island NY
    Servicing all 5 boroughs of NYC.
    347-692-4777
    ASMMECHANICALCORP@GMAIL.COM
    ASMHVACNYC.COM
    https://heatinghelp.com/find-a-contractor/detail/asm-mechanical-company
  • Fred
    Fred Member Posts: 8,542
    edited November 2016
    That is Fantastic! And the Wye on the Hartford loop looks amazing Too!
    Paul S_3
  • Maybe some Big Mouths would be a nice addition?


    New England SteamWorks
    Service, Installation, & Restoration of Steam Heating Systems
    newenglandsteamworks.com
    Sailah
  • Fred
    Fred Member Posts: 8,542
    Most definitely, and with a strainer on it, no less!
  • Paul48
    Paul48 Member Posts: 4,469
    Talk about making a silk purse out of a sows ear...nice job. I like the remnants of the old coal bin next to it. It's like a bridge across time.
  • EzzyT
    EzzyT Member Posts: 1,338
    Beautiful job as always @RI_SteamWorks
    E-Travis Mechanical LLC
    Etravismechanical@gmail.com
    201-887-8856
  • Ironman
    Ironman Member Posts: 7,511
    Awesome job @RI_SteamWorks.
    Bob Boan
    You can choose to do what you want, but you cannot choose the consequences.
  • And how about a vaporstat and low pressure gauge?


    New England SteamWorks
    Service, Installation, & Restoration of Steam Heating Systems
    newenglandsteamworks.com
  • Fred
    Fred Member Posts: 8,542
    Wow, talk about a job done well! It looks beautiful @RI_SteamWorks
  • hboogz
    hboogz Member Posts: 113
    Looks great! I'm not a pro but have a question on the vapor stat and gauge setup: i don't see a pigtail but see a modified loop with black pipe. This setup removes the need of a pigtail obviously?
  • hboogz said:

    Looks great! I'm not a pro but have a question on the vapor stat and gauge setup: i don't see a pigtail but see a modified loop with black pipe. This setup removes the need of a pigtail obviously?

    Thank you. And yes, with the added benefit of a larger pipe diameter making a clog less likely.

    New England SteamWorks
    Service, Installation, & Restoration of Steam Heating Systems
    newenglandsteamworks.com
  • hboogz
    hboogz Member Posts: 113
    Awesome. Any special requirements you implement? Close nipples to form the loop? First time I'm seeing that setup, looks great.
  • gerry gill
    gerry gill Member Posts: 3,078
    Dang! now thats one sweet looking header replacement. You do some of the nicest pipe work i've seen. Well done!
    gwgillplumbingandheating.com
    Serving Cleveland's eastern suburbs from Cleveland Heights down to Cuyahoga Falls.

  • Koan
    Koan Member Posts: 439
    great work! can someone share a source for the fiberglass insulation and the plastic wrap that goes around it please? I have a small amount of patchwork to do - thanks
  • Sailah
    Sailah Member Posts: 826
    Man I need to come work with you one of these days, tell me when.
    Peter Owens
    SteamIQ
  • Koan
    Koan Member Posts: 439
    @GregWeiss

    Thank you!!!