I have a leak on my 3 inch main

Options
GW
GW Posts: 5,263

The older I get, the more questions I ask. I’m going in reverse!

We popped the new steam boiler in. I was trying to get extra fancy by getting rid of a section of 2 inch and I installed some 3 inch.

I’ve never use Teflon tape on the steam mains. In this case, it looks like whoever threaded this 3” piece 80 years ago ran the threads extra deep.

I started up the boiler and the coupling was dripping at a fast rate. I need to take it apart, but unfortunately, I need to do un spin quite a bit of the piping at the boiler to get back to this thread.

What do you think, load this thing up with Teflon tape and put it back together?

Maybe I should put a union there in case it continues to act up?

This coupling is in a very slight dip. The section is traveling about 8 feet towards the steam system. The new section is traveling with a 5 foot pipe, to the boiler. The new section drains away from the boiler, as it should. The section in the wrong direction, hence the teensy belly at the coupling.

The system was making zero noise, so I suspect the puddle of water where the coupling is is not causing any ill effect


thanks for any tips, hoping not to spend a whole lot more hours on this


IMG_6585.jpeg IMG_6586.jpeg IMG_6589.jpeg IMG_6588.jpeg IMG_6590.jpeg IMG_6592.jpeg IMG_6580.jpeg


Amazingly, the homeowner said the original system did not make noise. Which is somewhat fascinating. No header, no equalizer. no Hartford loop. Not that that has anything to do with noise.

IMG_6591.jpeg
Gary Wilson
Wilson Services, Inc
Northampton, MA
gary@wilsonph.com

Comments

  • Tape it with 3/4 teflon with a few extra wraps, then use a good quality pipe dope. Usually takes care of it. I would rather use a pipe flange connection than a 3" union .

    Owner of Grunaire Climate Solutions. Check us out under the locate a contractor section. Located in Detroit area.

    GW
  • mattmia2
    mattmia2 Posts: 18,416

    ball wicking in the threads then dope. or the thread sealer type loctite. or hardening thread sealer. there are lots of ways to do it. if it is leaking with just dope then there is a gap that is too big for just the viscosity of the dope to seal so anything you put in there will seal it, string, teflon tape, hemp, setting type dopes.

    GW
  • GW
    GW Posts: 5,263

    thanks, I’m sure it’s simple but taking the piping apart is gonna take me time. I’d rather ask the stupid questions now. The yellow Rectorseal number five was very soupy. I should’ve known better.

    Gary Wilson
    Wilson Services, Inc
    Northampton, MA
    gary@wilsonph.com
  • JUGHNE
    JUGHNE Posts: 11,656

    I would go for the flange. It takes a pretty large pipe wrench to tighten a 3" union.

    And using anti-seize compound on both sides of the gasket will help in the future to remove the gasket if needed.

    pecmsgGW
  • ChrisJ
    ChrisJ Posts: 17,771

    Xpando to the rescue

    Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.

  • ScottSecor
    ScottSecor Posts: 1,078

    I am assuming the inside of the old 3" main looks great. Wire wheel threads on old 3" main, closely inspect shiny threads. Five wraps of thick 3/4" Teflon tape. Heavy coat of Megalock pipe dope on top. Crank with (2) three foot pipe wrenches. You will feel when it's tight.

    Or, cut wire wheel exterior of old 3" main. Cut at clean section, make sure pipe exterior is smooth (confirm no wrench marks or gouges). Purchase and install 3"x 12" long steel nipple. Cut threads off end of nipple, clean same. Install 3" Megapress slip coupling connecting new half nipple to old steam main.

    GW
  • ethicalpaul
    ethicalpaul Posts: 9,092

    are you saying you never use any sealant on steam pipes? 😱

    NJ Steam Homeowner.
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    GW
  • ChrisJ
    ChrisJ Posts: 17,771

    He said he's never used Teflon tape.

    I assume he uses dope on them but as I proved just oil alone will work fine on good npt threads.

    Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.

    GW
  • ScottSecor
    ScottSecor Posts: 1,078

    If your asking me, Megalock claims it is a sealant. Also some Teflon tape manufacturers claim their product is a sealant as well.

    https://www.oatey.com/products/P_032628158061/hercules-megaloc

  • GW
    GW Posts: 5,263

    J do you think the flange set up would be pretty close to the coupling set up? So the pipe spacing will be similar?

    Gary Wilson
    Wilson Services, Inc
    Northampton, MA
    gary@wilsonph.com
  • ScottSecor
    ScottSecor Posts: 1,078

    For clarification, this the current method we use when working on roughly one hundred year old threads on three-inch steel pipe. Gary mentioned this original pipe have have been threaded further than standard. I was trying to specific to Gary's situation.

  • Loctite thread - maybe doubled up to fill the groove - along with a good layer of thick pipe dope. I'd even dope the female threads.

    image.png
    8.33 lbs./gal. x 60 min./hr. x 20°ΔT = 10,000 BTU's/hour

    Two btu per sq ft for degree difference for a slab
    mattmia2GW
  • mattmia2
    mattmia2 Posts: 18,416

    or the teflon cord version of ball wicking as @Alan (California Radiant) Forbes posted. those other fittings looked like they might need a bot more thread engagement too but others might have comments on that and the tolerances in the pipe size and the threads and the fittings will change how those make up in an specific pair of fitting and pipe.

    GW
  • hot_rod
    hot_rod Posts: 28,756

    A 3" Fernco :)

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    GWmattmia2JUGHNEPC7060
  • Steamhead
    Steamhead Posts: 19,018

    I would never use MegaPress on a steam main. The sudden expansion and contraction runs the risk of wearing out the internal O-ring.

    Co-Founder, All Steamed Up, Inc.

    Semi-retired

    Baltimore, MD, USA

    GW
  • ScottSecor
    ScottSecor Posts: 1,078
    edited November 14

    3" companon flanges will likely take up a little less space than the coupling. Often the steel threads almost come through the flange face, maybe one thread back. On most 3" threaded black couplings of your type, the ends of the pipe are approximately 1/4" to 3/4" apart (space between).

    offdutytechPC7060
  • mattmia2
    mattmia2 Posts: 18,416

    it looks like that corner can move a little to take up an inch or 2. maybe just cut the coupler out and replace it with flanges(or even a union) instead of re-fitting it back to the boiler.

  • GW
    GW Posts: 5,263

    I could cut the coupling out. I’m a little worried that I might kick the main a slight bit.

    Gary Wilson
    Wilson Services, Inc
    Northampton, MA
    gary@wilsonph.com
  • JUGHNE
    JUGHNE Posts: 11,656

    Could you change the length of the new 3" nipple you have before the coupling.

    Something will have to be cut unless you go a long ways back to the boiler.

    I would cut out the coupling and see how close the flanges would land and then maybe get a longer nipple or try to move the pipes closer together.

    PC7060