Cutting a concrete radiant slab
I'm adding a bath to the read of my shop space to create an ADU.
Unfortunately I needed to cut a utility trench through a slab that is only a few years old.
I do want to retain the radiant heat so I came up with a method to re-attach the cut loops.
The loops are 6" OC so it required a number of couplings, and some concrete sawing.
These 12" electric hand concrete saws work amazingly well. I used a gas powered walk behind sam for them long cuts. The hand saw was just as fast to cut, actually.
I used the wet saw to cut parallel to the loops first. Then a cut across the tube about 1-1-2" deep. The piece came out easily with a chisel. Luckily concrete doesn't stick to pex, so the tube was undamaged to reconnect. This provided just enough room to get a crimp tool around the tube.
I can slide some insulation below the tubes, some rebar to keep the pour stable.
trainer for Caleffi NA
Living the hydronic dream
Comments
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Looks like a LOT of work.
No pressure test needed LOL!!!
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My back and knees are hurting just looking at your project. Unusual cuts in the slab.
Are you at all concerned with not being able to re-tamp the soil and stone under the new pex? Do you plan on "connecting" the two slabs with rebar before pouring your new concrete?
As usual with your projects, there will be no corners cut. Thank you for sharing the photos.
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Maybe its the pic but those pex lines look pretty deep in the slab. Looks like they are on the bottom of the slab.
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I would have trusted Uponor’s joining method more than crimp rings. Also, less pressure drop when you add up all those splices, no?
8.33 lbs./gal. x 60 min./hr. x 20°ΔT = 10,000 BTU's/hour
Two btu per sq ft for degree difference for a slab0 -
I thought I had done a better job of suspending the mesh on 2” foam blocks You learn a lot when you cut into a slab 🫢
It is 6” oc, and I run constant circulation, and ODR, so it maintains an even room temperature
Bob "hot rod" Rohr
trainer for Caleffi NA
Living the hydronic dream0 -
I did get to un disturbed ground to put in the sewer line, I wet the back fill to help settle it
Not a bad idea to pin it across with some rebar drilled into both sides
Bob "hot rod" Rohr
trainer for Caleffi NA
Living the hydronic dream0 -
The black pex is Viega B pex, I didn’t want to expand that
I looked for a crimp x expansion coupling as the red pex is Mr Pex, A pex
Bob "hot rod" Rohr
trainer for Caleffi NA
Living the hydronic dream0
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