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Cutting a concrete radiant slab

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hot_rod
hot_rod Member Posts: 27,518

I'm adding a bath to the read of my shop space to create an ADU.

Unfortunately I needed to cut a utility trench through a slab that is only a few years old.

I do want to retain the radiant heat so I came up with a method to re-attach the cut loops.

The loops are 6" OC so it required a number of couplings, and some concrete sawing.

These 12" electric hand concrete saws work amazingly well. I used a gas powered walk behind sam for them long cuts. The hand saw was just as fast to cut, actually.

I used the wet saw to cut parallel to the loops first. Then a cut across the tube about 1-1-2" deep. The piece came out easily with a chisel. Luckily concrete doesn't stick to pex, so the tube was undamaged to reconnect. This provided just enough room to get a crimp tool around the tube.

I can slide some insulation below the tubes, some rebar to keep the pour stable.

Screenshot 2026-04-19 at 7.41.31 AM.png Screenshot 2026-04-19 at 7.41.55 AM.png Screenshot 2026-04-19 at 7.41.43 AM.png Screenshot 2026-04-19 at 7.44.52 AM.png
Bob "hot rod" Rohr
trainer for Caleffi NA
Living the hydronic dream

Comments

  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 20,248

    Looks like a LOT of work.

    No pressure test needed LOL!!!

  • ScottSecor
    ScottSecor Member Posts: 1,038

    My back and knees are hurting just looking at your project. Unusual cuts in the slab.

    Are you at all concerned with not being able to re-tamp the soil and stone under the new pex? Do you plan on "connecting" the two slabs with rebar before pouring your new concrete?

    As usual with your projects, there will be no corners cut. Thank you for sharing the photos.

  • pedmec
    pedmec Member Posts: 1,379

    Maybe its the pic but those pex lines look pretty deep in the slab. Looks like they are on the bottom of the slab.

  • I would have trusted Uponor’s joining method more than crimp rings. Also, less pressure drop when you add up all those splices, no?

    8.33 lbs./gal. x 60 min./hr. x 20°ΔT = 10,000 BTU's/hour

    Two btu per sq ft for degree difference for a slab
  • hot_rod
    hot_rod Member Posts: 27,518

    I thought I had done a better job of suspending the mesh on 2” foam blocks You learn a lot when you cut into a slab 🫢

    It is 6” oc, and I run constant circulation, and ODR, so it maintains an even room temperature

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • hot_rod
    hot_rod Member Posts: 27,518

    I did get to un disturbed ground to put in the sewer line, I wet the back fill to help settle it

    Not a bad idea to pin it across with some rebar drilled into both sides

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • hot_rod
    hot_rod Member Posts: 27,518

    The black pex is Viega B pex, I didn’t want to expand that

    I looked for a crimp x expansion coupling as the red pex is Mr Pex, A pex

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream