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Has anyone seen the new piping Diagram for Dunkirk's D-250 steamer

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The Steam Whisperer
The Steam Whisperer Member Posts: 1,319
edited April 13 in Strictly Steam

Look here:

https://dunkirk.com/wp-content/uploads/2024/11/240013851-Generic-Comm-Steam-Water-IOM-Rev-B.pdf

This is just plain nuts. I'm all for proper near boiler piping, but this seems outlandish. Also, I bet the joined returns are putting a nice amount of stress on the boiler. Like most steamers, nearly all of these in the field are piped incorrectly, even by conventional standards.

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Mad Dog_2pedmec

Comments

  • Mad Dog_2
    Mad Dog_2 Member Posts: 8,565

    Agreed…I was never crazy about side outlet boilers anyway...just look odd to me. Mad Dog

  • Jamie Hall
    Jamie Hall Member Posts: 27,409

    um… right.

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
  • 8.33 lbs./gal. x 60 min./hr. x 20°ΔT = 10,000 BTU's/hour

    Two btu per sq ft for degree difference for a slab
    Intplm.mattmia2PC7060
  • Steamhead
    Steamhead Member Posts: 18,543

    They'd better take a look at @DanHolohan 's books!

    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
    Mad Dog_2
  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 20,256

    If you read the manual they discuss swing joints on the steam header so you don't damage the boiler. and the fact that you only need one riser.

    They mention connecting the return at both ends of the boiler. Anyone with a clue is going to do that with swing joints as well.

    It is funny looking I have installed those in the past.

    I think they are showing that you can pipe the supply and returns from either end of the boiler.

    But they could be more clear.

    Mad Dog_2
  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 12,309
    edited April 13

    @EBEBRATT-Ed said: "If you read the manual they discuss swing joints on the steam header so you don't damage the boiler. and the fact that you only need one riser.

    They mention connecting the return at both ends of the boiler. Anyone with a clue is going to do that with swing joints as well."

    What about someone that has almost a clue Ed? I might interpret this as connecting both returns like this:

    Screenshot 2026-04-12 at 10.11.13 PM.png

    Just matching up the left side with the right side because the right side is blocked by the boiler in Figure 35. That red pipe does not include swing joints as I interpret the drawing. I believe that there is a flaw in the diagram because it does not show the right side, so we can properly install the swing joint on the return connecting pipe. I think there may be some failing boilers as a result of this figure 35 drawing.

    I wonder what the Dunkirk folks might think about this drawing?

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

  • ethicalpaul
    ethicalpaul Member Posts: 8,880

    I do like the term "Header Drip" instead of that other misleading name for it

    NJ Steam Homeowner.
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    Alan (California Radiant) ForbesEdTheHeaterMan
  • mattmia2
    mattmia2 Member Posts: 16,915
  • ethicalpaul
    ethicalpaul Member Posts: 8,880

    I'm not sure of that honestly but I'll think about it

    NJ Steam Homeowner.
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 20,256

    Anyone with a pipe fitting brain is not going to pipe between two fixed points (threaded joints on both ends of the boiler) especially with larger pipe without swing joints.

    In the first place you cant do it without "springing" the pipe if you use 1 union or you would have to use flanges or two unions. The return is likely to be 2",2 1/2 or 3" and it doesn't bend very well.

    Its no different than the guys that don't read the manual and put in a steam header in line with no swing joints.

    Mad Dog_2EdTheHeaterMan
  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 12,309

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

    ethicalpaul
  • neilc
    neilc Member Posts: 3,186

    I zeer whut your'er duin here

    known to beat dead horses