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New fire tube boiler installed January 13 shaking pipes, unacceptable noise levels

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new furnace cover removed.jpg

Old house ( built 1935, 3 floors + basement), 9 radiators, circulating hot water. When the unit is running the copper pipes connecting the unit to the plumbing vibrate strongly. The result is that every pipe in the house (that carries hot water to the radiators) is vibrating. So the vibration is transmitted to support beams, floors and walls. The noise throughout the house is unbelievable. When it is running the vibrations are strong enough that the new copper piping can be observed to vibrate. And also felt. There is no way the force causing the vibration can be "contained". The previous unit was silent. Couldn't even hear the Taco circulation pumps. I think the source of the vibration must be the fan that pulls combustion air into the unit and propels the products of combustion out of the house.

Does anyone have any idea what needs to be done? If I can't make it quiet I'll have to rip it out and replace it. The previous unit was silent. It never occurred to me that I would need to specify "a quiet furnace".

Comments

  • GGross
    GGross Member Posts: 1,797
    edited January 30

    While there could be something wrong with the boiler… The pipe all needs to be supported properly so it doesn't shake like crazy and what you have there for support is basically nothing, it's not adequate enough. If the unit itself is shaking, like coming off the wall etc, you need to first start with a combustion analyses and tuning, gas pressure checks, check the venting etc. but that pipe will also need supporting.

    MaxMercymattmia2Mad Dog_2Ironman
  • STEAM DOCTOR
    STEAM DOCTOR Member Posts: 2,557

    What was there before the new boiler?

    mattmia2
  • Gabriel82
    Gabriel82 Member Posts: 38

    not to be funny or make fun of a problem ,but maybe some flexible joints were good between boiler and the rest of pipes.

    like in a car exhaust.

    since it works there too.

    other possible causes are every rotating thing like centrifugal fan, water pump(s).

    The burner can't possibly be "that temperamental" or potent...

    or maybe it's the date 13...

    🙄

    image-8-1024x490.png 61bNe34WHGL._AC_UF1000,1000_QL80_.jpg

    Bad to the Bone

    Song by George Thorogood & The Destroyers ‧ 1982

  • Mad Dog_2
    Mad Dog_2 Member Posts: 8,481

    What does the installer have to say about this? Mad Dog

    Ironman
  • hot_rod
    hot_rod Member Posts: 27,116

    The piping matters also. In some cases that boiler can be direct piped if you can assure adequate flow. Without adequate flow they can make some rumbling noises, maybe enough to rattle pipes. In some cases they need to be piped primary secondary.

    Someone needs to be there and eliminates the variables until the noise stops.

    It could be air, lack of adequate flow, out of balance fan, broken impeller vane in pump, combustion noise.

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream