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Converting from solar hot water to a traditional hot water system

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We have had solar hot water since 1978 and it has been great except for one thing. I have already replaced my tank twice and it appears I need to replace it again. First two tanks rusted out, so the current tank is stainless steel. However it appears the pipes in the tank rotted out so I need to replace it again. When we replaced it 13 years ago it cost us over $2500, and I can imagine what it will be now. So we decided to investigate going back to a traditional system.

The way our system works is that the solar tank system pre-heats the water before it goes thru the furnace. My first question is what is the probability my furnace can create enough hot water by itself ? My household is only 2 people, so usage is not that high. Second, what type of electric water heater would we need in this situation and should it be before or after the furnace ?

Thanks

Jack

Comments

  • hot_rod
    hot_rod Member Posts: 27,329

    I'm the #1 fan of ST, my first question is what the failure of the tank is.

    By far the longest lasting solar tanks I have seen are the stone lined, Ford, Vaughn and private labeled to US boiler and others. The stone lining counteracts some of the water conditions that take out other tanks.

    Bottom line, 2 people probably do not use a lot of HW unless you fill a large soaking tub daly? or 30 minute showers.

    48 year old collectors probably don't owe you much?

    What are your fuel options? Gas, LP, electric?

    Electric HPWH may be the most efficient way to go. Incentives in most areas make them first cost very affordable, check here for what incentives are in your area.

    www.dsireusa.org

    The jury is still out on the expected life cycle of HPWHs. . Aggressive water that may have taken out the previous tanks would take out a HPWH also, possibly. Compressors and controllers would be an $$ repair down the road.

    Gas or LP tanks seem to go about 7- 10 years, again depending on you water.

    Yet another popular option is a tankless gas or LP.

    I'm not sure what you mean by furnace? many solar hot water systems are two tanks, the solar preheats before the main water heater. Some of those 1970 vintage systems also supplied hot water to a fan coil, like a Myson. So you would get heat and hot water, from the solar is that what you have?

    Screenshot 2026-01-22 at 11.44.55 AM.png
    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • ethicalpaul
    ethicalpaul Member Posts: 8,642
    edited January 22

    I installed a solar hot water system in my last house with no hope of ever recouping the cost (a hobby).

    Today, I would just install a heat pump water heater, with a 50 gallon tank that would more than suffice for any two people

    The jury is still out on the expected life cycle of HPWHs.

    But we know that traditional water heaters today are not expected to last more than 7 years so what exactly are we afraid of regarding heat pump water heaters?

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • hot_rod
    hot_rod Member Posts: 27,329

    The concerns from installers on various plumbing discussion lists are a rash compressor failures within the first year or two.

    7 years would be reasonable, especially if it was a "free" HPWH, covered by incentives :)

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • Larry Weingarten
    Larry Weingarten Member Posts: 4,067
    edited January 22

    Hi, I must be the number two fan of solar thermal, having started installing in in 1978. 😊 It isn't hard to get fifty years from a glass lined tank if you check the anodes periodically. I prefer to have two magnesium anodes in a tank, and then check them every six years or so, though this depends on the quality and conductivity of your water. Installing a powered anode eliminates that bit of maintenance. If you have copper waterways in your solar collectors and the water is not hard or aggressive, the collectors could still be in good shape. And, what do you mean by furnace as a backup heater? Is it a boiler that heats water? One more approach, if you decide to keep the solar is to use a Marathon tank, made by Rheem. It's plastic, with very good insulation and a lifetime warranty… no anodes to check. 😉

    Yours, Larry

  • ethicalpaul
    ethicalpaul Member Posts: 8,642
    edited January 22

    You'll forgive my dismissal of a bunch of old dudes hating on new technology by endlessly repeating the same handful of failures they heard about from friends of friends, as opposed to actual evidence 😅 (see also, Pex, Sharkbite, ProPress, ad infinitum)

    I love that Rheem Marathon @Larry Weingarten, if only they offered a heat pump version with that tank on it.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • hot_rod
    hot_rod Member Posts: 27,329

    How many plumbing chatrooms do you follow?

    Experience from actual everyday installers is a good place to start. Or ask the counter personal at plumbing wholesalers. A drive around the back of any plumbing wholesaler give you some idea of what works and what fails.

    Or call Rheem, A.O. Smith, etc and ask how many HPWH compressors they have warrantied. I'm sure they will share that info with you :)

    That being said, I suspect a good portion are mis-installed, put in a small closet where the previous electric of gas tank resided.

    The fact that installation manuals have added a section about calculating the room volume seems to indicate more guidance was needed.

    Also the outdoor air adapters are more commonly seen with the tank sales info. The vent adapters were not talked about when HPWH became mainstream. Now Home Depot sells them.

    https://www.greenbuildingadvisor.com/article/attaching-ducts-heat-pump-water-heater

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    ethicalpaulScottSecor
  • ethicalpaul
    ethicalpaul Member Posts: 8,642
    edited January 22

    I hear you but still I would be hesitant to use conversation at a supply house counter for actual data.

    Without jinxing myself, in a couple years when mine hits 7 years old with no hiccups I'm sure everyone will spread my story far and wide to restore Rheem's good name in the heat pump water heater space 😂

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • hot_rod
    hot_rod Member Posts: 27,329
    edited January 22

    You'd rather hear it from online armchair experts then than actual installers and service folks? :) I'll stick with the boots on the ground on this question.

    If components were not failing, troubleshooters counter talk would revolve around what is failing I suspect. The fact that they are at the counter tells that they are repairing or installer plumbing components.

    I do training for a few companies like this in my area , Any Hour has 150 trucks on the road in my area,100% service, no new construction. They have a wholesaler branch VMI vendor managed inventory within their building, just for their trucks, the counter manager can tell me exactly how may XX they sell or warranty per month.

    I always ask the group of technicians, what is working and what isn't. See where maybe Caleffi can help with components, or new product potential. So I feel I have good eyes and ears on the going on's.

    Screenshot 2026-01-22 at 3.33.12 PM.png

    I suspect the same brand compressor shows up in many different brands, so maybe just a "bad batch" 😲

    I like the concept of properly applied HPWH, I think they are still on an equipment, or quality control learning curve, however.

    AI knows 😀 which runs in line with what the service techs in trainings are experiencing.

    Screenshot 2026-01-22 at 3.53.08 PM.png
    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    ScottSecor
  • ethicalpaul
    ethicalpaul Member Posts: 8,642
    edited January 22

    No, I’d rather hear it from actual data. But that doesn’t exist. But the lack of actual data doesn’t mean I swallow whatever opinions are out there. I’ve heard many incorrect opinions as I’m sure you have.

    People have a tendency to spread negative stuff far and wide about stuff they are afraid or ignorant of, while keeping quiet about the stuff they are comfortable with. Confirmation bias. I even suffer from it myself so I try always to doubt my own opinions first!

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • hot_rod
    hot_rod Member Posts: 27,329

    Actual data comes from actual people doing the actual warranty repairs. What lacks is an independent group compiling the data and making it available. YET! Bits and pieces of the failure numbers is out there when you ask around.

    Larger, progressive companies track product failure rates in their software. That info often gets shared throughout users of the same software. The last thing they want to do is sell a product with a high % failure rate.

    I rather doubt the big manufacturers that have compressor failure data will openly share that. Or the compressor manufacturers themselves?

    No different than a steam boiler model with high failure rates, word gets around. Very quickly in this day and age.

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    ScottSecor
  • HeatingHelp.com
    HeatingHelp.com Member, Moderator, Administrator Posts: 225

    @ethicalpaul, this feels like a broad generalization about "old dudes hating on new technology." I get what you're saying about confirmation bias, but it is not always the case. In this instance, I agree with @hot_rod about listening to the boots on the ground who work with this equipment every day. There's a greater perspective to be gained when you're in this industry meeting with people in person day in and day out.

    Now let's get back on track to our OP's original questions. Thanks. - Erin

    Forum Moderator

    ethicalpaul
  • clammy
    clammy Member Posts: 3,251

    i guess paul's expansive experience in all things shall triumph over and one w real world experiences . Ok sounds good as the posts of pro become quieter and quieter so i guess anybody can be a pro .Huh maybe thats a good thing remember buyer beware . personally i would always listen to some one like hot rod, guys got mega experiences over many decades and upon meeting he s a smart guy but hey maybe ai or pauls ideas are the right way to go . Not all things in life are a debate and not all view points are valid . Think of it this way has anyone company built better products over the last 20 years who's lifespan exceeds what was made in the past . no now adays to keep the money going every thing has to break down and nothing is designed to last plain and simple . heat pump water heaters are crap built to throw away no one in business is going to replace a compressor on one by the time ya get done it will cost double of replacement . lets get w reality please . heat pump water heater are the latest and greatest waste . oh yeah when it goes you gonna reclaim the refrigerant for free please louise and how many lic plumber do any work on refrigeration own a reclaimer 'gauges not many i know oh yeah gonna need another lic to work on that and tools 'insurance and surety bonds omg lions tigers and bears oh my ? Oh yeah your price seems high gotta lol .Reason to retire the laughability is absurd its like asking a man on the street about his expertise w a surgeons scalpe performing brain surgery but there's alway a first . lets get w a little bit of reality . But hey if the public utilities are giving me it for free i'm in sound familiar while the rest of us will pay . got love this crazy world ying and yang baby

    R.A. Calmbacher L.L.C. HVAC
    NJ Master HVAC Lic.
    Mahwah, NJ
    Specializing in steam and hydronic heating

  • hot_rod
    hot_rod Member Posts: 27,329

    I don't believe any of us has all the answers or is correct 100% of the time. I've followed Pauls comments on steam topics and he seems to have a handle on the operation and optimization of that technology. Willing to challenge the status quo.

    The issue with HPWH is lack of track record, in my mind. Possibly a low quality component selection on the early versions? A rush to market without enough actual installation specific feedback. They always look and perform great in the lab!

    I've been one to always jump on the latest and newest products and technology, after some rubber tube lessons, GloCore and a handful of other misses, I tend to be a little more cautious, for an older guy.

    Me and my expectations used to always be high :)

    Hope all is well Clammy, I miss the Henrys get togethers.

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    bjohnhy
  • Larry Weingarten
    Larry Weingarten Member Posts: 4,067

    Hi, I'll just chime in that as an industry, we need new ideas and ways forward. We need people who are not bound by tradition or habit. Way too often, however, products have been brought to market without adequate field testing, and often this has caused pain for the installers. This is a reason us old guys lean conservative. That said, we need to bring in new blood and train them in tomorrow's technology, so they can take good care of their clients and themselves. It's not a simple path.🤔

    Yours, Larry

    bjohnhy