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Radiant heat with oil? Can it be done?

nasadowsk
nasadowsk Member Posts: 3

So, here's the situation - I live out in (semi) rural PA. Needless to say, no gas in the street. My (new to me) house has oil - a Crown, about 15 years or so old. Currently, the heat is via hot water baseboard. Boiler control is a Resideo electronic, flamethrower is a Becket of some sort. Nothing fancy. Two zones. Domestic water was a coil, but now is a heat pump hot water heater. Propane exists for the stove.

The front walkway is being done, and snow melt piping will be put in fr future snow melt implementation.

But that got me thinking - can I do radiant heat in the house with an oil system? The boiler still has life, but I've not heard of anyone doing radiant (or snowmelt) with oil. Radiant has a few advantages for me - my kitchen has basically no room for radiators, and most of the other rooms fall short, too. The house sits over a concrete floor basement, so installation access is ideal.

Anyone ever seen radiant/snowmelt with oil? I know radiant is lower temperature, which seems to be something a conventional oil boiler may not like, and I've never heard of a modulating condensing oil boiler. Should I look into going propane next summer? Would hate to ditch a boiler with life in it (and it's in good shape, too)

Thanks!

Mad Dog_2

Comments

  • hot_rod
    hot_rod Member Posts: 25,762

    Sure, any heat source can be used for hydronic radiant.

    Be aware that snowmelt takes a lot of boiler capacity. The boiler you have may not have the capacity to heat and melt snow.

    It may be wise to have a dedicated boiler for the SIM (snow ice melt)

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    mattmia2Dave Carpentier
  • Steamhead
    Steamhead Member Posts: 17,999

    @nasadowsk , where in semi-rural PA are you located? We might know someone………..

    If radiant is a no-go for whatever reason, my second choice would be cast-iron baseboard. It transmits heat by radiation as well as convection, increasing comfort.

    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
    jamplumb
  • GroundUp
    GroundUp Member Posts: 2,420

    Absolutely- as long as it's properly piped and controlled. It's not as simple as just piping the radiant in and out of the oil boiler due to the minimum 140* return for any non-condensing boiler, so it often requires a primary/secondary piping arrangement with a mixing device for the radiant only. Snowmelt would generally require a heat exchanger to allow the outdoor system to use glycol without filling the whole indoor system as well. There are quite a few needs to do this properly, but there is nothing stopping an oil boiler from heating a radiant system.

  • RascalOrnery
    RascalOrnery Member Posts: 107

    I use anthracite coal for radiant, it's a great match. I wouldn't want to pay to melt sidewalks with oil though. Sheesh. I pay the equivalent to 88 cents a gallon when comparing btu to BTU. And it would be expensive even for me. It's like three to five times the heat requirement compared to your house per square foot. I can see a very small pad maybe, there are also different classes of snow melt systems, those which keep it dry take a lot of BTUs. Great questions, keep them coming.

    Radiant can be more efficient since your system temps can be a lot lower. You may have to run through a mixing valve if you still want to run the baseboards at full temp, the fact you don't have a tank less coil could greatly enable you to keep system temps lower.

    jamplumb
  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 11,166

    @nasadowsk said: "Domestic water was a coil, but now is a heat pump hot water heater."

    I believe this to mean that the oil fired boiler was/is equipped with tankless coil. Many of my customers have had heaters like this and have switched the DHW to gas. electric or other DHW source. Out of all those customers, only a small percentage of the plumbers that installed the new DHW system knew to fix the tankless coil control on the oil fired boiler system to stop making priority hot water for a coil that is not being used. YES I'm saying the the oil fired boiler thinks it is still making DHW and will waste fuel trying to make hot water that will never be used.

    If this is the case with your oil fired Crown boiler, then I can save you about 5% to 10% on your fuel usage by making some minor adjustments on the oil burner control that is currently operating your oil burner and circulator pump(s). Ask me how!

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

    jamplumb
  • nasadowsk
    nasadowsk Member Posts: 3

    Ok - more info:

    Yes! I did in fact adjust the boiler's controls when the old coil was taken out of service. That's when the Resideo electronic unit went in. It's set purely for heating, no temperature maintaining. Oil use sure dropped a bit. The local oil guy did a service, and that helped too. Unit hadn't been cleaned in 4 years.

    The walkway is short - but annoying enough to deal with that it justifies getting melted. I'm aware of the need for a heat exchanger and antifreeze. Since it's being formed out, I figured the cost of at least prepping it for heat now, is low enough to justify just putting the pipes in. It's a 3 ft wide, 20ft (if that) long, with a bit of a square spot by the patio. Obviously not running all the time, just for snow. I think I have a Watts book on design guidelines here somewhere.

    I expect to do the family room first (virtually no electric wiring under it, so easy access, and easy to get insulation under the piping.) then changeover the rest of the house. The boiler is oversized, and even with a smaller nozzle, tends to run shorter cycles than what I think is ideal. (it fires maybe 3-5 minutes while running and pumps the rest of the time). This got a bit worse after I started insulating all the basement pipes. Nothing had insulation on it. The prior homeowner tried to 'help' the kitchen's lack of heat by putting a run of baseboard under the floor. 🙄

    FWIW, I'm just outside of Catawissa, PA. The previous owner of the property was apparently somewhat well known, and quite a character, from the stories I've heard…

    jamplumb
  • hot_rod
    hot_rod Member Posts: 25,762

    call it 100 sq feet of snow melt? A basic class 1 is about 100 btu/ sq ft, so the snowmelt, when running could use 100.000 btu/hr

    What size boiler?


    The more btu you can afford the snowmelt , the quicker it melts, 100 btu/ ft is on the low end. If you get a big dump, you may need to break out the shovel🤭

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    jamplumb
  • GroundUp
    GroundUp Member Posts: 2,420

    100BTU X 100SF = 10,000 BTU. Just to clarify

    hot_rod
  • Steamhead
    Steamhead Member Posts: 17,999

    @nasadowsk said:

    "FWIW, I'm just outside of Catawissa, PA. The previous owner of the property was apparently somewhat well known, and quite a character, from the stories I've heard…"

    Was he in the oilheat business? If so, I think I know who you mean…………….

    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
  • nasadowsk
    nasadowsk Member Posts: 3

    Nah, he wasn't. He was an electrician. The guys who did the air conditioning in here are a well established firm in the area, and did a really nice job, though I don't think many central A/C systems in homes out here are zoned.

    (I'm still trying to figure out what 1/2 the light switches in this place do…)

    My oil guy is just south on 42 in Numedia.

  • HydronicMike
    HydronicMike Member Posts: 153

    For radiant, and especially oil, (along with multiple zones) you’ll need a buffer tank.
    And of course proper design.

    GroundUp
  • Bruce MacNeil
    Bruce MacNeil Member Posts: 5

    For sure. Ideally a heat pump in this situation would be marvelous. The lower temperature of the radiant makes a heat pump very attractive.

  • HydronicMike
    HydronicMike Member Posts: 153

    @GroundUp why do you disagree?

  • GroundUp
    GroundUp Member Posts: 2,420

    Because he absolutely does not "need" a buffer tank. If there are a bunch of micro zones, he could USE a buffer tank to help with cycling, but to say he NEEDS one with only the information we have is ridiculous.

  • HydronicMike
    HydronicMike Member Posts: 153

    Well you must not do much oil with hydronics then.
    With the exception of a properly sized oil boiler running on design day, the rest of the time it is oversized.

    Add any kind of zoning and especially with outdoor reset, and it’s extremely oversized the rest of the year. The result is constant short cycling.
    Therefore, a buffer tank is always recommended.
    Even worse if you’re using it for snow melt. Because you should not even think about running super cold water return with glycol threw a boiler.

    I’m only interested in giving the best advice. But feel free to do things incorrectly as much as you like.

    GroundUpjamplumb
  • GroundUp
    GroundUp Member Posts: 2,420

    It's a block of cast iron, just like its gas counterpart. It has the thermal mass that it needs to go 30+ years built in. Basic primary/secondary piping or even the cheap bypass as shown in most install manuals prevent the cold return water issue you describe, so a buffer tank is a complete waste of resources in 99% of cases. If you're actually interested in giving the best advice, stick around and learn the trade before spouting off about something you don't understand.

  • HydronicMike
    HydronicMike Member Posts: 153

    Nothing wrong with my knowledge and experience. Explain to me again how it won’t short cycle.
    Especially oversized, shoulder season, ODR, multiple zones.
    In any of the above mentioned conditions, even with P/S, the boiler is bouncing off high limit in a minutes.
    I gave the best advice on best practices. Again, feel free to do an inferior job. Your customers won’t know any better either.

    GroundUpjamplumb
  • RascalOrnery
    RascalOrnery Member Posts: 107

    Why would a high limit be used in a system with a radiant setup likely requiring less than 130 degree water and with no large thermal mass of cold water to hit the boiler like cast iron or fin baseboards? Why wouldn't it be setup on a single set point with a wide differential ?

  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 18,645

    @RascalOrnery anything with a boiler needs a high limit it is a safety control that saves the system (hopefully) when all else fails.

    jamplumb
  • Jamie Hall
    Jamie Hall Member Posts: 26,426

    On buffer tanks, if you will permit me. And boilers. The problem is a practical one: matching the boiler output to the system input requirements. This is a common problem with steam systems, as modulating the temperature of the emitters is, while not impossible, impractical in most cases. It is much less of a problem with hydronic heat, as it is entirely feasible to modulate the emitter temperature to anything needed to match the load, and thus modulate the system power requirement from the boiler.

    So now we need to consider how to modulate the boiler power output.

    Many modern gas boiler designs can and do modulate their power output over quite wide ranges — as much as 10 to 1 — while under continuous fire, but with varying firing rates and corresponding air flow rates and, at the same time, maintain decent efficiency. With intelligent design it is not particularly difficult to manage boiler input and return temperatures at values which best suit the boiler, while maintaining the circulating temperature as desired.

    Thus a modulating gas fired boiler will only be producing more power output than the system requires at very low power requirements — although even there there may be advantages in using a buffer tank.

    The real need shows up with oil fired boilers, which are remarkably difficult make with a modulated power output: they are either on or off (note that his commentary is dealing only with residential and smaller commercial boilers, and is not applicable to larger, especially power, boilers, which can and do modulate).

    If you cannot reduce the steady firing rate and hence power output of the boiler, the only other way to match the power output to the load is to turn the boiler on and off, with the duty cycle such as to match the average power output over time to the demand. Thus, for example, if the power output of the boiler is 100,000 BTUh, but the demand is only let's say 75,000 BTUh, you would run a 75% on duty cycle — which could mean anything from 90 seconds on in 120 minute cycle to 45 minutes on in a one hour cycle.

    The function of a buffer tank is simply to provide water hot enough for the system use during the times when the boiler is off. The tank size will determine two things: first, the variation in water temperature available to the system as the boiler cycles on and off (which, using a thermal mixing valve, can be reduced to zero or nearly so provided the buffer tank water is always hotter than the desired system temperature) and second, relatedly, the total length of one cycle — with a larger buffer tank allowing both longer cycles and more even temperatures.

    Now longer cycles are desirable (or very very short cycles, but that's another and more complex topic) as they allow the boiler to operate more efficiently, as well as causing somewhat less wear on the boiler components.

    It must be added that the thermal inertia of the emitters is also a factor which enters into the judgement as to how big a buffer tank is optimal for the job.

    Unfortunately, I do not know of any "rules of thumb" which are generally applicable, although Caleffi through its Idronics research and publications, has done a great deal to fill this gap; there are many variables which must be considered, some of which are related to the overall system, some related to the variation in power required, and some simply related to economics.

    As a general thing, however, it is my opinion that for an oil fired hot water system, or a non-modulating gas fired system, a buffer tank is a required part of a competent design.

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
    SuperTechjamplumb
  • DCContrarian
    DCContrarian Member Posts: 1,258

    I come from New England, where oil is the dominant heating fuel, and there are literally millions of oil boilers in service with no buffer tank. Typically they'll have two or more zones, with thermostats controlling the zone valves and the zone valves controlling a circulator. When no thermostats are calling, all the zone valves are closed, the circulator is off, there is no flow at all. The boiler capacity is about 15 gallons, at idle the burner will cycle on and off to keep the boiler temperature up, that's the minimum short cycle.

    When a zone valve opens, 20 gallons or more of room temperature water will flow into the boiler fairly quickly. None of this seems to harm the boiler, there are lots of boilers that are 50 years old or older plumbed this way.

    With heated floors you're going to want to temper the water temperature with a mixing valve and another circulator. But nothing about that setup is harder on the boiler than the basic setup described above.

    GroundUp
  • RascalOrnery
    RascalOrnery Member Posts: 107

    Then I am using the wrong terminology. The post mentioned bouncing off the high limit and I was understanding that to mean the high setting a triple aquastat would use in conjunction with the t t terminals. Which my real question was asking if anyone would run a radiant system using that method and how that makes sense logically. And how a radiant system would be any more prone to short cycling than a hydronic system with emitters like radiators. To me it seems better because the system would be in much more of a rhythm with constant circulation there would be no sudden inrush of room temp water to the boiler. I'm willing to learn where I'm wrong!

  • RascalOrnery
    RascalOrnery Member Posts: 107

    Does anyone care to comment on my statement? Buffer tank compared to a wider boiler temp differential? Short cycling tendencies for radiant? I'm willing to learn.

  • DCContrarian
    DCContrarian Member Posts: 1,258

    As I noted above, short cycling is not a concern with oil burners. They're commonly configured to maintain boiler temperature when idle with zero flow. With a fifteen gallon boiler and a 20F swing, a 100K BTU/hr boiler only needs to run for about 90 seconds, they seem to be able to do this for decades without ill effect. Any heating load is going to give longer run times.

    Where you typically run into trouble with small loads — and this is not specific to oil burners — is with the distribution, specifically getting a circulator to work properly both with tiny loads and the full capacity of the boiler when it's needed. The solution is primary/secondary piping or a similar variant.

    RascalOrneryGroundUp
  • RascalOrnery
    RascalOrnery Member Posts: 107

    IGreat info thank you