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installing vaporstat - which one to use

holograham
holograham Member Posts: 115

So I am considering replacing a failing pressuretrol with a vaperstat. I have a ~30% oversized boiler that I have tuned to not cycle on pressure with the current pressuretrol setup (cuts out about 3 PSI which rarely happens - only very cold days). So I realize I will need to rebalance but I am excited/motivated with lowering the pressure. I have excellent main venting.

Question is do I go the 0-16oz vaperstat or the larger one (0-4 PSI)? Any experience in this or pitfalls I need to be worried about?

I have nest thermostats but considering moving to ecobees which have a few more runtime control options.

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Comments

  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 17,798

    Is it a vapor system or just regular low pressure steam? 1 pipe or two pipe? Pictures of some radiators and the piping will help us decide.

    If you go with the 16oz your oversized boiler will cycle more oftem.

    We need more information

  • holograham
    holograham Member Posts: 115

    sorry - should have mentioned it's a 1 pipe steam system

    I dont know the difference between vapor system and regular low pressure (assume the latter). I just had the standard pressuretrols on it before but did install a low pressure guage and tuned it down to not cycle (with about 3 PSI being the highest pressure recorded).

  • 109A_5
    109A_5 Member Posts: 2,410

    " So I am considering replacing a failing pressuretrol with a vaperstat. "

    So why do you think your pressuretrol is failing ?

    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
  • mattmia2
    mattmia2 Member Posts: 12,763

    what did you "turn down"?

    vapor systems are mostly 2 pipe.

    how is the boiler fired and with what type of controls? a standing pilot gas boiler without a vent damper will deal with very short cycles better than say an oil burner.

  • Jamie Hall
    Jamie Hall Member Posts: 26,007

    One pipe steam… you need the 0 to 4 pound one, since the 0 to 16 ounce one can't go higher than that 16 ounces — one pound — and your system will probably be happiest at around 1.5 psig coutout.

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
    ethicalpaul
  • holograham
    holograham Member Posts: 115

    no idea - I assume it was just old?

    I have 3 in a row and the first two were not cutting out at 3 PSI. The third (final safety) was cutting it out. Only happened on cold days.

  • holograham
    holograham Member Posts: 115

    It’s a gas fired burner. Not sure how to check damper.

  • holograham
    holograham Member Posts: 115

    That’s what I thought - assumed it was necessary.


    does the fact I have 3 pressuretrols in series matter at all?

  • ethicalpaul
    ethicalpaul Member Posts: 7,646

    no, but why do you have 3? Is this a big apartment building?

    Be aware the pressure controls don’t set the pressure, they just limit it by turning off the boiler.

    And to my good friend @Jamie Hall i will say that 1 pipe systems don’t need or want anything over 2” of WC (about 1/16 a psi)

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • dabrakeman
    dabrakeman Member Posts: 746

    I have a 30% oversized boiler and it never needs to go over 8oz unless I don't control the recovery. I think we can assume that the 4psi vaporstat would give the OP adequate control at a cutout less than 16oz if he cares to.

    ethicalpaul
  • holograham
    holograham Member Posts: 115

    Its a pretty big house - boiler is a weil mclain 580 - 1608 sq ft steam boiler with ~1100 EDR in radiators

  • holograham
    holograham Member Posts: 115

    Is there any difference between these 2 vaporstats?

    https://www.supplyhouse.com/Honeywell-L408J1033-Vaporstat-Controllers-0-psi-to-4-psi

    https://www.supplyhouse.com/Honeywell-L408J1017-Vaporstat-Controllers-0-psi-to-4-psi

  • ethicalpaul
    ethicalpaul Member Posts: 7,646

    yes but watch the pressure through a call for heat. My friend has a large home (mansion) with one pipe and it doesn’t wiggle the needle on a 3psi gauge until the radiators start to fill.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    dabrakeman
  • holograham
    holograham Member Posts: 115

    yes I’ve watched it and it generally doesn’t build pressure. I don’t run a setback. Occasionally on very cold days it trips the pressure.

    The issue has been the 3rd pressuretrol was the one flipping on pressure. So the first two (orginal from 2008 install) likely wearing out.

    Just considering the vaporstat to get more control over pressure and cycling.

    ethicalpaul
  • mattmia2
    mattmia2 Member Posts: 12,763

    the L408J1033 is the opposite of what you want, it turns on when the pressure rises.

    the L408J1017 is spdt so you can use the open on rise contacts

    there should be one that is open on rise only.

    ethicalpaul
  • Jamie Hall
    Jamie Hall Member Posts: 26,007

    Several comments here…

    first, I agree that the system will run nicely, most of the time, at a few ounces. However, unlike a vapour system, a pound and a half won't hurt anything — and the rise, once all the vents close, will be very quick.

    Now on the three pressuretrols.

    Pressuretrols (and vapourstats) don't wear out, but the do occasionally — very occasionally — break. If a pressuretrol is not tripping near its set pressure, odds are excellent that it isn't the pressuretrol — it's the pigtail from the boiler is clogged.

    Bo. Before you plunk down your hard earned cash for a new control, try cleaning out the pigtails… no parts required.

    On three pressuretrols in series — no problem there. In fact, all the safeties need to be wired in series. That's how it's supposed to be.

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
    ethicalpaul
  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 17,798

    @holograham

    Some pictures of the existing controls will help. If they are failing you need to remove them and clean the piping and pigtails between the controls and the boiler.

    You should have 1 that is a manual reset control (push button), then an operating control and maybe a low high fire control depending on the boiler you have

  • ethicalpaul
    ethicalpaul Member Posts: 7,646

    first, I agree that the system will run nicely, most of the time, at a few ounces. However, unlike a vapour system, a pound and a half won't hurt anything — and the rise, once all the vents close, will be very quick.

    I agree with you, a pound and a half won't hurt anything, but it's annoying, and it means you are burning fuel for no real gain and will be much more likely to overshoot.

    A system will run nicely, all of the time, at not a few ounces, but rather, less than 2" of water column, even less than 1" of water column. And the beauty is, it's self-regulating—the pressure will rise, if it needs to, in order to push the air out of the system. I know we aren't really arguing here, we are saying the same thing, it's just a matter of degree. A few ounces is way more than any residential system needs in order to deliver steam to every radiator and although I can't speak from personal experience, I am quite sure the same is true for large buildings.

    @holograham I agree with your desire to reduce the maximum operating pressure of your system.

    And let me clarify something I said that was not clear:

    My friend has a large home (mansion) with one pipe and it doesn’t wiggle the needle on a 3psi gauge until the radiators start to fill.

    I meant "it doesn't wiggle the needle until some radiators are completely full"

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • holograham
    holograham Member Posts: 115

    well they did clean them out and it appeared to work ok but the weather has warmed up so not much to test the system. Part of the problem is only one even had a pigtail and they could be mounted too low.


    My plan was to replace them and add pigtails and raise them a big (so they can be above the water line). Let me post a picture.

    IMG_0711.jpeg
  • ethicalpaul
    ethicalpaul Member Posts: 7,646
    edited April 20

    You don't need any pigtails except on that riser that currently has the large gauge on it. The other ones are on a water trap but yeah I don't like the way the water trap is built—but they won't see steam. A water trap setup like this for the controls and gauges is common on larger systems and on some smaller systems when the installer hates pigtails, like mine.

    Do you have a plan for keeping your water clean? I hope it includes raising the ph.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    mattmia2
  • holograham
    holograham Member Posts: 115

    Not familiar with water trap. So you think I shouldnt change it?

    I get my system flushed 1x a year at beginning of the season. They put in some agent which I assume helps the ph. I do 1x a week small blowdowns to get sediment. It's a 120 year old house so assume lots of rusty radiators/return pipes. Dont think much more I can really do.

  • mattmia2
    mattmia2 Member Posts: 12,763

    the blowdown once a week only is beneficial with a float type lwco. if your lwco is a probe type the blowdown just adds minerals and fresh oxygen to the boiler.

    ethicalpauldabrakeman
  • holograham
    holograham Member Posts: 115

    how do I tell which type I have?

    I thought the blowdown removed the sludge at the bottom of the boiler tank? I then replace the water (like a gallon) and fire the boiler to burn off the oxygen.

  • ChrisJ
    ChrisJ Member Posts: 16,714

    As far as not hurting anything id say it's more likely to blow debris into the vents.

    And they most certainly will be annoying. I start noticing mine at 1/4 psi.

    Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.

  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 17,798

    Small fittings below the water line will tend to plug up. They should be brass especially the pigtail

    delcrossv
  • holograham
    holograham Member Posts: 115

    are they not brass now?

    Are you saying I should add pigtails to the other pressuretrols?

  • 109A_5
    109A_5 Member Posts: 2,410
    edited April 20

    I don't think the big gauge will see much steam due to the length of the pipe and the trapped air in it.

    Think of a 'water trap' like a trap under the sink blocking sewer gas, a pigtail unfolded.

    I would independently pressure test all the Pressuretrols to prove normal functionality. Although pressuretrols are notoriously dysfunctional and inaccurate, sometimes they can be made to work better with some TLC. Micro-switches do go bad too, however if it went bad you probably would not have any heat.

    If it was my system (with an oversized boiler) to limit the system pressure to only what is actually necessary I would use a timer. The timer would have the same On-Off duty cycle as the boiler run time on / idle time as on design day temperatures, just increase the frequency so it can't run long enough to build significant pressure during any given run incidence. However I'm reasonably good with electrical stuff and I understand others are not.

    image.png
    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
  • ethicalpaul
    ethicalpaul Member Posts: 7,646

    Not familiar with water trap. So you think I shouldnt change it?


    The pigtail is also a trap—yours is made of pipes and has a low spot that collects condensate, do you see that?

    They both make a low area filled with water that prevents steam from touching the control, protecting it.

    I like the trap built with pipe because it’s far less prone to clogging and it’s easy to clean out without having to remove the controls.

    A float type LWCO is a large external float mechanism. The probe type has an internal probe in a port with an external electronic box. Send some more pics.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • 109A_5
    109A_5 Member Posts: 2,410

    Probe type LWCO

    image.png image.png
    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
    ethicalpaulholograham
  • ethicalpaul
    ethicalpaul Member Posts: 7,646
    edited April 20

    Oh yeah I had seen it and forgotten it haha. Might still have a float one for redundancy

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    109A_5
  • 109A_5
    109A_5 Member Posts: 2,410
    image.png

    They could have built it with at least one Tee and a plug for a clean out.

    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
    ethicalpaulMad Dog_2delcrossv
  • holograham
    holograham Member Posts: 115


    So back to my original question - I’d like to install a vaporstat regardless to be able to run my system with more precision and less cut out pressure. I assume the 4PSI one is the appropriate given my system size. Or do folks have an option I can run it with a 16oz gauge?

  • 109A_5
    109A_5 Member Posts: 2,410
    edited April 21

    Well the typical PA404A the minimum limit is about 1.5 PSI Cut - Out (0.5 Cut - In, 1 Differential). If you want less, and you are the only one that can really answer that question you need to pick another model.

    I'd put the time and effort into operational verification, before I spent any more money on dysfunctional stuff.

    The older Mercury switch types (EDIT:) Vaporstats were more reliable, but harder to find.

    It's your time and money.

    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
    holograham
  • ethicalpaul
    ethicalpaul Member Posts: 7,646
    edited April 21

    He's asking about the vaporstat, not the pressuretrol I think.

    The 16 oz vaporstat is what you want, the 4psi one would never be used in a residence, you'd just use a pressuretrol.

    Or if you really want low pressure you buy a low pressure switch from Dwyer and use a timer relay module to make it shut off your boiler for some minutes after some low pressure is reached. That's how mine and some others are set up but some people might say it wastes energy somehow or something.

    The vaporstat is the way that won't get you in trouble with your insurance if the place goes up.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 17,798

    Put the vaporstat on and leave the old control set higher as a back up safety. Pigtails plug up.

  • 109A_5
    109A_5 Member Posts: 2,410
    edited April 21

    Yeah, thanks @ethicalpaul. However what is really the big difference between a 4 psi Vaporstat and the PA404 ? You can split hairs on a 1.5 PSI Cut - Out ? I bet you can set the 4 psi Vaporstat at the same settings as the minimum of what a PA404 has and it looks like he has two PA404s already. So the question (to me) is kind of irrelevant. If he wants to experiment with lower pressures controlled by a Vaporstat the 16 oz version is the way to go. I just don't like spending money on dysfunctional equipment.

    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
  • ethicalpaul
    ethicalpaul Member Posts: 7,646

    I think I said that!

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • 109A_5
    109A_5 Member Posts: 2,410

    Yes you did but I added 'dysfunctional equipment' and using a timer for frequency control without adding a Vaporstat or any low pressure switch. Some folks like to know the options.

    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
  • ethicalpaul
    ethicalpaul Member Posts: 7,646

    I'm sorry you lost me. I said he should use the 16 oz vaporstat or he could use a low pressure switch and timer. I agree some people like to know the options, and I listed those ones

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • holograham
    holograham Member Posts: 115

    I sincerely appreciate all the responses! I’m trying to make sense.

    For one - I’m a home owner. I don’t know how to verify the current pressurtrols. If it’s like a 5 min thing then sure I’ll do it. If I have to pay my plumber to do it it’s cheaper to buy a new one. So not sure what to do with that advice truthfully.

    For two - my current system I believe gets to 3PSI during cold days. I don’t like that. I hear my Gortons hiss at the end of cycles. I’d like to run lower. Maybe I can get that with the standard pressurtrols. I’ve heard you can run efficiently on less than 16oz of pressure. Why wouldn’t I want to do that?