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Help Bleeding Boiler

justindog
justindog Member Posts: 15

Hi all. I replaced my expansion tank and pressure valve the other week. I went ahead and bleed the system zone by zone by opening the manual one valve etc. I still hear quite a bit or air in the baseboards and curious if I'm doing this correctly. As you can see I circled the valve I opened up and bleed from. Also, shouldn't most the air auto bleed form the air bleeder? I did my bleeding when the boiler was off and cold and circulators off. Thanks

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Comments

  • ethicalpaul
    ethicalpaul Member Posts: 7,509

    Are you "bleeding" or "purging"? What is your process?

    NJ Steam Homeowner.
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  • justindog
    justindog Member Posts: 15

    Good question. I thought of bleeding as removing trapped air from the system. The way I was doing it was by opening the red circle valve attached to a garden hose and bucket. Then I closed all the ball valves on the zones and isolated say just one zone and manually opening the zone valve and ball valve until all air bubbles in the bucket were gone. I did this with the boiler off and cold in fear of cracking the cast iron boiler. As the bleeding process involves the auto bleed introducing cold fresh water into the system. Thanks

  • ethicalpaul
    ethicalpaul Member Posts: 7,509
    edited April 7

    I will look forward to what the people with a lot more experience have to say, but I think that your method above doesn't provide enough water fast enough to push the air out.

    The water goes in slowly with your process (I believe), and the air bubbles stay upstairs in the pipes/convectors.

    You might have to hook domestic water hose to the system and blast water through one zone at a time in order to flush it (what I referred to as "purging" above, I'm not sure the real term).

    If you have radiators, I believe they must be bled at the radiator…you can't flush the air out of those from the basement.

     Also, shouldn't most the air auto bleed form the air bleeder?

    If you have too much air in the system, the water will not flow, and the auto air remover thing can't do its job.

    I look forward to seeing how mistaken I am in the thoughts above, so don't rely on them yet!

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
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  • hot_rod
    hot_rod Member Posts: 24,883
    edited April 8

    Is there a water fill valve into the system somewhere? A pic more to the right might help see all the boiler plumbing.

    Basically it takes a ball valve to stop flow from going around the loop, a drain valve next to it.

    Here is an example with a and bucket.

    The closed valve at the boiler forces the water one direction, through the system, back to the purge valve.

    Purging into a bucket of water shows when all the small bubbles stop coming out.

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    ethicalpaul
  • justindog
    justindog Member Posts: 15

    Ah yes, I do have a water fill valve. See pic. Thank you for the info now should the bleeding be done with the boiler off (cold) and the circulatory off?

  • justindog
    justindog Member Posts: 15

    Baseboards do not have bleed vlaves unfortunately

  • ethicalpaul
    ethicalpaul Member Posts: 7,509

    Yep, that's why I said "if you have radiators". Sounds like Hot Rod set you up with the good info!

    NJ Steam Homeowner.
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  • hot_rod
    hot_rod Member Posts: 24,883

    if you lift the lever on top of that fill valve, it goes into fast fill position.

    But keep an eye on pressure, it will not stop at 12 psi in fast fill.

    Also sometimes they don’t shut off properly after you use an old fill valve

    Keep an eye on pressure after your final fill. If it creeps up, replace the fill valve.

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • justindog
    justindog Member Posts: 15

    To be fair I have seen baseboards with the bleeder valve. Honestly, wish my system was setup that way it would make much more sense considering they would be the highest point. Funny thing is the system was put in when I was born 26 years ago…. now I 've been working on it the past few years due to incompetence with the "professionals". Plus since graduating with my second degree and not being able to find a job in my tech area I have tons of extra time to fine tune it.

    ethicalpaul
  • mattmia2
    mattmia2 Member Posts: 12,369

    What does that mixing valve go to? is there also a radiant loop? That could be more difficult to purge if you got enough air in to it.

  • ethicalpaul
    ethicalpaul Member Posts: 7,509
    edited April 7

    I get it. I like them without bleeders because then there's no chance for air to find a way in.

    I was just helping a woman who had 3 different plumbers/HVAC techs come in to troubleshoot her leaking PRV. She told each of them she wanted them to empty her expansion tank because she suspected it was waterlogged. Each one tapped on it and said it wasn't the problem.

    I hooked a hose to it and drained 16 gallons out of it and then her system worked like a dream. She was right the whole time but they wouldn't listen to her, or look at the evidence.

    It was an old bladderless one up in the joists like they used to do. One of the guys told her the bladder wouldn't let it get waterlogged, which is wrong in several ways.

    NJ Steam Homeowner.
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  • justindog
    justindog Member Posts: 15

    Nice! That's the way to do it. Now would bleeding it cold just be fine? Or do the circulatory have to be running to help it out?

  • hot_rod
    hot_rod Member Posts: 24,883

    Purge it cold. When you first run it again, more air will come out as the water temperature increases.

    Looks like this vent is fairly new? You should hear air come out when you start warming up. Run all the zones to be sure everything is air free.

    Does the boiler operate on an outdoor reset control, varying the temperature? Are there multiple low temperature zones?

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • mattmia2
    mattmia2 Member Posts: 12,369

    if you use manual coin key vents they won't let air in unless yo open them without pressure in the system. i wouldn't put automatic vents inside a baseboard trim.

    clearly the people they had look at the one with the compression tank didn't know what it was.

  • justindog
    justindog Member Posts: 15

    Hi thanks for the response. It is just a set boiler thermostat not outdoor dependent. In terms of the low temperature zone there is a radiant heat setup. Also, I will try to do the bleeding without opening up the auto feed; I feel there is a high probability it will get stuck considering the age. Thanks

  • hot_rod
    hot_rod Member Posts: 24,883

    as you bleed air out, and some water in the process, water needs to be added at the same rate.

    Trying to purge a system with just 12 psi, the setting of the fill valve, doesn’t work so well. Just not enough volume.

    You could hook a garden hose on the boiler and carefully use the line pressure. Easier done with two people.

    Either way, do one loop at a time for best result

    For geo, solar, snowmelt, we use a variety of pumps and buckets. A small plastic submersible sump pump in a 5 gallon bucket works for small residential loops. Wash machine hoses for connecting

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    mattmia2ethicalpaul
  • ethicalpaul
    ethicalpaul Member Posts: 7,509

    Seems like people who collect money to come work on a hot water boiler should know what a compression tank is.

    Coin key vents never leak, good to know!

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
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  • mattmia2
    mattmia2 Member Posts: 12,369

    not any more than any other of the connections to the baseboards and far less than valve packings.

  • ethicalpaul
    ethicalpaul Member Posts: 7,509

    Not more than sweated baseboards? I still say it's good to limit the places where leaks can occur. Anyway, details details

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
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  • leonz
    leonz Member Posts: 1,470

    The reliable method to eliminate air in a hot water baseboard system is to just turn the thermostat up all the way on all the zones and let the hot water work.

    mattmia2
  • hot_rod
    hot_rod Member Posts: 24,883

    any valve or devices that seals water has the potential to leak.

    A spec of dirt is all it takes , in a needle valve type bleeder, plus the threaded connection.

    One high point vent could be helpful, but you should not need bleeders on every fin tube

    Once you have flow the rest of the air should make it back to an air purger

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • LRCCBJ
    LRCCBJ Member Posts: 997

    Based upon the photos provided, you can't bleed from the valve that you circled. That's on the supply and all the water you get will come directly from the fill valve. None of it will go into the zones.

    Need to see a photo on the side of the boiler where the return comes down. MAYBE you have the right setup at that location. You need a faucet drain followed by a ball valve before entering the boiler (and after all the returns come down).

    With this setup, you can individually purge each zone and be assured of removing the air.

    mattmia2
  • mattmia2
    mattmia2 Member Posts: 12,369

    you need ot use the boiler drain in the retiur rather than the supplyand close one of the isolation valves at the boiler.

  • hot_rod
    hot_rod Member Posts: 24,883

    If you shut off the yellow ball valve above the boiler pump, and purge from the blue handle valve below the black handle I think it works. Hard to tell without some better pics

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • mattmia2
    mattmia2 Member Posts: 12,369

    There's a boiler drain on the return now circled in green. The drain circled in red is on the same pipe as the prv.

  • LRCCBJ
    LRCCBJ Member Posts: 997
    edited April 8

    Good eyes!!

    He does have a ball valve on the return right next to the boiler.

    https://us.v-cdn.net/5021738/uploads/19ANLTIMS8B4/1000014622.jpg

  • justindog
    justindog Member Posts: 15

    Here are some better pics. I wasn't too susessful at bleeding it today as I got sort of confused with this radiant portion on the left. I wasn't sure if I should keep those valve open or not? But I was draining it via the blue valve right below the one I circled earlier. Pushing the water through the radiant loop didn't seem to be working too well so I tried it with the circulators on and that seems to push some more micro bubbles out. Unfortunately I still hear quite bubbles in the system but at least the heat works well. I will post up a few pics of what exactly I did in a bit. Thanks

  • mattmia2
    mattmia2 Member Posts: 12,369

    A microbubble air separator would do a better job of removing the remaining air than that air scoop.

    Is the black plastic cap loose on the automatic air vent so that it can vent air out?

    hot_rod
  • justindog
    justindog Member Posts: 15

    Yes it is loose. I pressed the Schrader valve a few times and it does shoot out water.

  • justindog
    justindog Member Posts: 15

    Here are some more pictures to give you folks a better idea of what's going on. I labeled the 1st and 2nd picture demonstrating what I did to bleed one of the zones. Also, I noticed that auto feeder when I flip it up it almost seems like it isn't connect to anything and does not increase the pressure? (It just freely swings)

  • hot_rod
    hot_rod Member Posts: 24,883

    the return pipe from radiant, turn the yellow handle off, connect hose to bib to its left. That purges the radiant

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • justindog
    justindog Member Posts: 15

    Thank you makes sense. I will take your suggestion and hook my garden hose up to the initial red valve i circled earlier to get some real pressure this time.

  • mattmia2
    mattmia2 Member Posts: 12,369

    you can't get all of the air out by purging, you just are trying to get enough out to get it to circulate then the air elimination removes the rest. the fresh water you added has dissolved air in it that will come out when it is heated so it is impossible to remove all of the air by purging unless you had a pump ad a tank of deaerated water.

    ethicalpaul
  • justindog
    justindog Member Posts: 15

    About how long does the automatic bleeder take to remove the rest? I can just hear the trickle of water through the baseboards (Micro bubbles). I no longer hear big shots of air in the baseboards.

  • mattmia2
    mattmia2 Member Posts: 12,369

    this type is a lot more effective

    https://www.supplyhouse.com/Caleffi-551028A-1-1-4-Sweat-DISCAL-Air-Separator

    increasing the temp and pressure temporarily can help. an automatic vent on the boiler itself may also help.

  • LRCCBJ
    LRCCBJ Member Posts: 997

    You have the correct setup for purging the baseboard zones. The problem is that you cannot successfully purge at 15 psi. You need to be at 28 psi to get decent flow.

    Take a photo of the pressure reducing valve or provide a brand and model number. This device must allow you to bypass the regulator or you'll never be successful with the purge.

  • hot_rod
    hot_rod Member Posts: 24,883

    The purge like you have struggles to get entrained air out of the fluid.

    Cranking the temperature to 180 for a few hours can help drive the last air out, as well as increasing fill pressure to 20 psi or more for that period.

    Microbubble type air seps work much better. They have a mesh or media inside to catch the tiny bubbles.

    Moving the handle position on that blue 4 way can help divert more flow to either loop and sometimes help purging.

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    ethicalpaulmattmia2justindog
  • justindog
    justindog Member Posts: 15
  • LRCCBJ
    LRCCBJ Member Posts: 997

    I have seen that issue before with the Watts. Not sure what fails to prevent the pin from being depressed. You might need to replace it to get the fast fill to work.

    The Caleffi PRV with the gauge is superior.

    mattmia2
  • justindog
    justindog Member Posts: 15

    For know I'm just going to hook up the spigot to the circled red boiler drain and inject water and modulate it to ensure we don't go over 30 psi; hopefully that blows out some bubbles.