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steam vs vapor system

Are there any differences between a steam and a vapor system and if so, what are the differences? My house has a Webster type r vapor system in it.

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  • mattmia2
    mattmia2 Member Posts: 12,364

    Vapor systems are designed to run at very low pressures, usually under about 8 oz/in^2 or so and usually have metering valves on the inlets to the emitters that combined with the low pressure limit the amount of steam that is admitted to the emitters to less than the emitter can condense so the steam never reaches the return of the emitter, it all condenses first. Most vapor systems don't have steam traps on the returns of the emitter. At least from what people post here it seems like in 2 pipe residential systems that vapor systems are more common than conventional 2 pipe systems.

  • delcrossv
    delcrossv Member Posts: 2,100

    Depends. Some vapor systems may not have traps on the rads, for example.

    AFAIK, all vapor systems are 2 pipe.

    They are all designed to operate on less than 1psi, often half that.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • Steamhead
    Steamhead Member Posts: 17,710

    The Webster Type R does have radiator traps- and usually has crossover traps as well. The latter are radiator traps piped between the end of the steam main and the dry return, and they act as air vents.

    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
  • Jamie Hall
    Jamie Hall Member Posts: 25,887

    Or another way to look at it. A vapour system is a steam system, with a difference.

    First, they are always two pipe systems, often with wet returns as well.

    Second, they are designed to work at very low differential pressure between the steam mains and the dry returns — typically 8 OUNCES per square inch as a maximum.

    Third, from the initial construction standpoint, as a result they don't need as much headroom from the boiler water line to dry returns — 20 inches is ample.

    Fourth, as noted above, they almost always used metering valves adjusted to control the maximum amount of steam going into a radiator to what the radiator can condense. These are defeated by excess pressure differential

    As a result of that, the outlet arrangements can vary widely. Some — Hoffman Equipped — always used traps. Others used various patented devices which work well at low pressure, but not at all at higher pressure differentials. Some early ones had no output device at all — just an elbow going to the dry return (but don't be fooled — some of those elbows had traps or other devices built in).

    Next, many — though not all — had various patented devices to prevent that pressure differential from becoming excessive in the event the boiler got too enthusiastic. These vary from simple (Hoffman Differential Loop) to remarkably complex.

    Sixth (I think) as a result of the wizardry, they almost always used crossover traps from the mains to the dry returns to vent the mains, and all venting was concentrated at the boiler where the dry returns join together.

    Now having said all that… there are a number of present day advantages. Among them are that traps and vents last pretty much forever, except for the crossovers, since neither are usually called on to do anything. The crossovers are, but since the differential pressures are so low they tend to last forever, too (to give you the idea, Cedric's crossovers were installed in 1930 and are still just fine, thank you. 95 years young)..

    There are a few disadvantages as well. The most critical and most common is that maximum pressure differential. They requite a vapourstat or other controller capable of managing the boiler pressure to below that 8 ounces or so. A corollary is that they misbehave rather badly if someone decides to crank up the pressure to more conventional pressures. Another is that they do not like to be kludged. Vents added where they don't belong. Traps removed or changed where they aren't needed. The differential pressure control devices removed because people don't understand them. That sort of thing. Another is that if someone does make them run on a higher than designed pressure, they can get absurdly out of balance, since the metering valves are defeated.

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
    mattmia2
  • Long Beach Ed
    Long Beach Ed Member Posts: 1,737

    "kludged"

    delcrossv
  • delcrossv
    delcrossv Member Posts: 2,100
    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • delcrossv
    delcrossv Member Posts: 2,100

    So does a Dunham (or other similar systems) with both traps and metering valves count as vapor or just 2 pipe ?

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • Steamhead
    Steamhead Member Posts: 17,710
    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
    mattmia2
  • mattmia2
    mattmia2 Member Posts: 12,364

    In addition the boiler should be sized to that 80% or so that they are designed to fill the emitters and a more realistic pickup factor should be used rather than the large 30% baked in to the boiler ratings and that will make the pressure a lot easier to control or possibly even self limiting.

    delcrossv
  • WilliamGwiazdowski
    WilliamGwiazdowski Member Posts: 34

    My system does have crossover traps on the ends of the mains. The system actually heats up fairly quickly.

  • Jamie Hall
    Jamie Hall Member Posts: 25,887

    Not a bit surprised. Crossover traps act like HUGE vents. Do check the main venting, though — it will be on the dry returns, near the boiler.

    Also make sure your pressure is right!

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
  • Danny Scully
    Danny Scully Member Posts: 1,460

    Don’t forget @Jamie Hall , Gorton made a 1-pipe vapor system (which I recreated in my home).

  • Steamhead
    Steamhead Member Posts: 17,710
    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
    Danny Scully
  • delcrossv
    delcrossv Member Posts: 2,100

    Any difference in pipe sizing between vapor and higher pressure 2 pipe?

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • WilliamGwiazdowski
    WilliamGwiazdowski Member Posts: 34
    edited April 2

    My Webster vent trap is still working just fine. I've been down in the basement near the boiler when the system has been running and I can hear the check ball in the vent fitting on the vent trap clattering away. Cut in on the pressuretrol is at 2 I'm not sure what the differential is set to I'll have to look. I may end up upgrading to a vaporstat if the pressuretrol ever dies

  • WilliamGwiazdowski
    WilliamGwiazdowski Member Posts: 34

    I have to do some boiler maintenance this summer such as a new combustion chamber liner etc so I think over the summer I'll check and set the pressuretrol check the pigtail and I also would like to install a low pressure gauge in the pigtail because all I have is the internal syphon gauge which watching videos from @Steamhead I have learned is pretty much useless.

  • ethicalpaul
    ethicalpaul Member Posts: 7,501

    Vapor systems are designed to run at very low pressures, usually under about 8 oz/in^2

    That's not very low. My one-pipe vapor system is never higher than 6" of water column (3.4 oz/in^2)

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • ChrisJ
    ChrisJ Member Posts: 16,583

    And mine runs at 0.1445oz to 0.578oz most of the time.

    8 ounces is annoying with vents on radiators.

    Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.

    ethicalpaul
  • Jamie Hall
    Jamie Hall Member Posts: 25,887

    Hmm… terminology again, I think. That a steam system — one pipe or two pipe — can and does run on very low pressures is one thing, and to be welcomed. That a steam system is designed from the beginning to run on very low pressure differentials between the supply mains and the dry returns is a very different matter. Then two pipe steam systems designed and built to run on higher pressures are different again — as are systems such as Paul systems (and their relatives) and two pipe air vent systems.

    Thing is, they can all run on very low pressures and, by nature, will at least at some points during their operation if not all the time. But they all are different design strategies, and use different equipment, and require different operating and control strategies — and treating them as somehow interchangeable is one source of difficulty.

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
  • Steamhead
    Steamhead Member Posts: 17,710

    Actually, my partner @Gordo does those videos. I'm rarely in them, we don't want the camera to break.

    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
    ethicalpaulmattmia2WilliamGwiazdowski
  • Mad Dog_2
    Mad Dog_2 Member Posts: 7,970

    My vapor system was installed in around 2001-2002 with advice from Noel Murdough (RIP) & Steamhead. I installed 2 1/2" mains. It's all one pipe except the Two pipe Bundy with the loop seal. Runs on around 10 ounces of steam vapor. Mad Dog

    ethicalpaulmattmia2
  • ethicalpaul
    ethicalpaul Member Posts: 7,501

    What is "steam vapor" as opposed to "steam"?

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • Jamie Hall
    Jamie Hall Member Posts: 25,887
    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
    WilliamGwiazdowskimattmia2ethicalpaulChrisJ
  • WilliamGwiazdowski
    WilliamGwiazdowski Member Posts: 34

    Thanks for the heads up @Steamhead . I've also been doing some reading and it looks like I should set the pressuretrol as low as it will go and set the differential at 1, is this correct?

  • Mad Dog_2
    Mad Dog_2 Member Posts: 7,970

    I was taught, any pressure under 1 psi is considered A Vapor system. Noel Murdough RIP learned me that Mad Dog

  • mattmia2
    mattmia2 Member Posts: 12,364

    yes but be careful, sometimes you have to bump it up a little for it to reliably cutin, make sure you are really sure it is reliably cutting in at the low setting before you leave it unattended for a while.

    ethicalpaulWilliamGwiazdowski
  • ethicalpaul
    ethicalpaul Member Posts: 7,501

    Thank you. That is a lot of pressure. Even an oversized boiler doesn't get to 1psi until the radiators start to fill all the way or the main vents are welded shut.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • Jamie Hall
    Jamie Hall Member Posts: 25,887

    I give up. Again.

    You might be interested, @Mad Dog_2 , that it was Noel who came by one long afternoon many years ago and helped me learn how the Hoffman Equipped System in my main house worked — now powered by Cedric — and how such systems (I guess we can't use the term "vapor" since it now applies to anything running under 1 psig… so what can we call them?) (I'm open to suggestions) were designed and function.

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
    mattmia2
  • ChrisJ
    ChrisJ Member Posts: 16,583

    It appears most, if not all single family systems would fall under the "vapor system" definition then, no?

    I'd think any of them are more than capable of running at less than 1 pound.

    What other differences are there?

    Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.

    delcrossv
  • delcrossv
    delcrossv Member Posts: 2,100

    Be nice to have specific differences, rather than "runs under 1 psig".

    My MIL's one pipe system does that.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
    ethicalpaul
  • mattmia2
    mattmia2 Member Posts: 12,364

    I would say that vapor systems control the steam by controlling pressure and using orifices and other piping configurations, they use very few if any mechanical devices to control the system and ordinary steam systems use mostly mechanical devices like steam traps or air vents. Vapor systems still sometimes have a mechanical device like some sort of pressure regulator at the boiler to equalize the supply and the return and crossover traps and main or return vents but they tend to be more centralized and fewer rather than distributed throughout the system.

    So i would say they rely on the low pressure for proper operation rather than just being capable of operating on low pressure.

    delcrossv
  • Jamie Hall
    Jamie Hall Member Posts: 25,887

    Kindly read my first two earlier commentaries above… I'm not going to type them all over again.

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
    delcrossv
  • delcrossv
    delcrossv Member Posts: 2,100

    Differential pressures, got that.

    More looking at visible mechanics to identify them. Some, like loop seals are pretty obvious. Others less so. Like running a vapor system at low pressure means rad traps don't need to close and thus last indefinitely etc.

    Aside from things like vent traps and the like, who's to know?

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • mattmia2
    mattmia2 Member Posts: 12,364

    Metering radiator valves and some sort of device near the boiler are the 2 biggest ways to identify a vapor system visually.

    delcrossv
  • Jamie Hall
    Jamie Hall Member Posts: 25,887
    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
    mattmia2
  • delcrossv
    delcrossv Member Posts: 2,100

    Thanks @mattmia2 !

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • Steamhead
    Steamhead Member Posts: 17,710

    Right. But as @mattmia2 says, make sure it cuts in reliably. As long as the Return Trap works, you should be fine. But I'd replace it with a Vaporstat when it's time for a new one.

    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
  • delcrossv
    delcrossv Member Posts: 2,100

    Any better alternatives to Honeywell? The new ones are pretty crappy.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • mattmia2
    mattmia2 Member Posts: 12,364

    find an nos honeywell with a mercury switch?

    keep the pressuretrol as a secondary safety set to maybe 2 or 3 psig

    delcrossv

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