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What does "Wet Steam" mean to you?

ethicalpaul
ethicalpaul Member Posts: 7,309

I'm preparing a video to discuss wet steam and inefficiency. For some time I have been aware that people think "Wet Steam" is different things. I'm curious to know what people consider it to be so that I can address those opinions in my video. Thanks!

In the comments feel free to opine on what you think causes your definition of "wet steam"

NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
See my sight glass boiler videos: https://bit.ly/3sZW1el

What does "Wet Steam" mean to you? 19 votes

It's small droplets of water that get carried up into the mains with the steam
26%
danmayer175AdmiralYodaBrassFingerdelcrossvguzzinerd 5 votes
It's when oils/dirty water/poor piping cause gallons of boiler water to carry over into the mains (surging)
10%
EBEBRATT-EdMatt_67 2 votes
It's both of the above. They are the same thing, just of different magnitude
42%
EdTheHeaterManSteamheadCLambIntplm.MilanDDougPWaherBcos17 8 votes
Well, to be accurate about it, all steam in residential boilers is "wet steam" because it's at about the same temperature as the boiling water. It would have to go through additional heating to truly become "dry"
21%
ChrisJbjohnhyyyou_stinkaslabongrade 4 votes
«1

Comments

  • ChrisJ
    ChrisJ Member Posts: 16,467
    edited February 4
    Well, to be accurate about it, all steam in residential boilers is "wet steam" because it's at about the same temperature as the boiling water. It would have to go through additional heating to truly become "dry"

    Technically they're all wet steam, but we also can use the term differently when it comes to heating boilers.

    As long as we all know what is meant by it, it doesn't actually matter. I believe when guys talk about wet steam on here they are talking about carry over.

    I don't think anyone is coming here looking for help with steam turbines or steam engines. 😉

    Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.

  • ethicalpaul
    ethicalpaul Member Posts: 7,309
    edited February 4

    I don't disagree @ChrisJ. So what is your definition of "wet steam" for us? And what causes it?

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • ChrisJ
    ChrisJ Member Posts: 16,467
    edited February 4
    Well, to be accurate about it, all steam in residential boilers is "wet steam" because it's at about the same temperature as the boiling water. It would have to go through additional heating to truly become "dry"

    I voted.

    When it comes to heating boilers and carry over, either improper piping, too high of a water level in the boiler, or dirty water causes it.

    If you close a valve and let pressure build in the boiler and then dump it open it'll also suck water out.

    Spirax Sarco has some good videos showing this in steam boilers. Though they're not low pressure heating boilers, I suspect the behavior is much the same. You can see the water being sucked up into the supply

    https://youtu.be/dorhr85ASRM?si=E12tjme0CHVaMXog&t=37

    This appears to be from someone else, but also has an excellent view of carry over occurring.

    https://youtu.be/tI3tWuSsX7c?si=cL45aUDJcVWgMGLY&t=148

    Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.

    ethicalpaul
  • delcrossv
    delcrossv Member Posts: 1,920
    edited February 4
    It's small droplets of water that get carried up into the mains with the steam

    Saturated steam (which is what heating boilers produce) is not "wet". It just means there's no superheat.

    Wet means droplets. (Got this drummed into my head by a powerplant turbine guy- where you REALLY don't want droplets)

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
    ethicalpaul
  • Jamie Hall
    Jamie Hall Member Posts: 25,624

    You do like to poke bears, don't you @ethicalpaul ? I don't like the term, as it is so non-specific. As someone noted, all of the heating steam we play with is saturated, which means that it is at the temperature and pressure at which water vapour is in equilibrium with liquid water. Thus, if you cool it (or expand it) some of the water vapour will condense to restore equilibrium

    But…

    This is not a problem (or shouldn't be!) as the resulting water droplets are invisible — too small — to either drop out of suspension or do anything particularly evil. Think puffy white clouds…

    So I suppose I would only use the term if there were visible water droplets in the flow, big enough so that if the velocity is reduced they drop out by gravity or inertia.

    Now does this affect the efficiency of the boiler and distribution? No, but it can be a symptom of problems (like poor near boiler piping, or lack of insulation in cold areas where heat isn't wanted) which do.

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
    ethicalpaul
  • ChrisJ
    ChrisJ Member Posts: 16,467
    Well, to be accurate about it, all steam in residential boilers is "wet steam" because it's at about the same temperature as the boiling water. It would have to go through additional heating to truly become "dry"

    Something that has been mentioned on here a few times is that wet steam causes problems with radiator vents.

    Wouldn't any steam entering a radiator automatically end up very wet by the time it gets to the vent just from the nature of a condenser?

    Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.

    ethicalpaul
  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    Yes but now you are previewing my video 😂

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • Intplm.
    Intplm. Member Posts: 2,439
    edited February 4
    It's both of the above. They are the same thing, just of different magnitude

    Steam.

    Dry Steam = Vapor gaseous state.

    Wet Steam = Liquid water droplets mixed within the vapor gaseous state.

    It applies to steam heating in both states of its existence as it is manipulated through the heating plant ie. boiler, and through the systems piping, changing state as it flows.

    This is how I have explained it to customers and students in the past. And this is what it means to me.

    ethicalpauldelcrossv
  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    Thanks for your response @Intplm. ! Do you feel these droplets can get carried (remain entrained) all through a residential system, all the way to the radiators, for example?

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • dabrakeman
    dabrakeman Member Posts: 723

    Any steam which is not 0% water content is wet steam and all low pressure boiler steam is wet. If a typical fraction is say 5% how much that fraction can be influenced by surging/excessive turbulence at the surface (causing higher initial water content), lack of dropout from high riser and header velocity or short travel distance to the mains may be influenced by the specifics of the application. The higher the water content the lower the enthalpy of the steam per volume and thus the less heating capacity. That I know. What I don't know is regardless of how the steam started out by the time the steam reaches and starts filling a radiator will it still have proportionally more or less water?

    ethicalpaulEdTheHeaterMan
  • Long Beach Ed
    Long Beach Ed Member Posts: 1,638

    The old ASHVE definition. Steam with 3% or greater entrained water.

    ethicalpauldelcrossv
  • danmayer175
    danmayer175 Member Posts: 48
    It's small droplets of water that get carried up into the mains with the steam

    Good conversation. I've always equated the steam with the results. Wet steam is loud, dry steam is not.

    But now I'm not so sure. My system seems to be a perfect recipe for wet steam, but I don't have water hammer and spitting vents (unless the boiler's overfilled).

    Homeowner in Middletown, PA

    1936 house with 1996 Burnham V74 oil-fired 1-pipe system

    ethicalpaul
  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    I've always been interested in this definition. How do you measure it? In our steam applications, what causes entrained water? Does a drop header, for example, lower this percentage?

    Is it percentage of volume? or percentage by weight? or other?

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    Thanks! I assume you mean loud as in a whooshing sound at the header? Or you do you mean hammer?

    I can imagine how your system might be piped having seen some less than ideal ones out there…I'd probably ask you what does the gauge glass look like during your steam production.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • danmayer175
    danmayer175 Member Posts: 48
    It's small droplets of water that get carried up into the mains with the steam

    By loud I mean hammering. I wouldn't know if my system's whooshing more than others.

    Homeowner in Middletown, PA

    1936 house with 1996 Burnham V74 oil-fired 1-pipe system

    ethicalpaul
  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 10,170
    It's both of the above. They are the same thing, just of different magnitude

    I was thinking in an entirely different direction Paul. Wet and Steamy sounds like what the female docs on Grey's Anatomy might call a McDoctor.

    But none of those were choices to vote on.

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

    ethicalpaulIntplm.delcrossvbjohnhy
  • Matt_67
    Matt_67 Member Posts: 304
    It's when oils/dirty water/poor piping cause gallons of boiler water to carry over into the mains (surging)

    Spirex/Sarco has a great section on this in their online steam training section. I attached a link and screenshot. It’s helpful to remember it takes a lot of btus to make the phase change from water to steam and that is true when the steam condenses as well.

    https://www.spiraxsarco.com/learn-about-steam/steam-engineering-principles-and-heat-transfer/what-is-steam?sc_lang=en-GB

    delcrossvLong Beach Ed
  • ethicalpaul
    ethicalpaul Member Posts: 7,309
    edited February 5

    Those are great charts, @Matt_67 , but how do you get those measurements in a residential steam system?

    And you didn't vote in my poll— what does that chart tell you is the right poll answer?

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • Matt_67
    Matt_67 Member Posts: 304
    It's when oils/dirty water/poor piping cause gallons of boiler water to carry over into the mains (surging)

    😂I think you might have changed the question there! Sorry I forgot to vote, I would have selected 4, but with the caveat that not all wet steam is the same. The chart shows the power of steam heat is in the latent heat portion of the steam and you’re right that it’s hard to measure. But very wet steam carries a fraction of the heat transfer capability of ‘dry’ steam.

    ethicalpaul
  • ARobertson13
    ARobertson13 Member Posts: 78

    It is very important that we use proper terminology when talking about technical issues. I have to look into my notes to verify this. When I got into steam heating 3 years ago I had a presentation that I would give to land lords and property managers. I wrote "wet steam is a condition in which 2% or more of the steam contains water droplets". Water is weighs much more than steams so I assume it is by volume. So no one gets confused, Steam is gas just like air, water droplets can float in air but will eventually come down due to gravity as with aerosol hair spray or an atomizer in an oil burner. These droplets can be small but they are not steam and do not have the same heat content as steam.

    ethicalpaulLong Beach Ed
  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    Thanks! It's not too late to vote, the button is still there 🙂

    I would avoid answer 4 if you want to limit your response to what is useful to us here in residential steam, as @ChrisJ made a good point that we can have our own definition of "wet steam" that doesn't match the turbine 200psi people

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    Thank you! Please consider voting, I would value your (and everyone's) opinion on where you land.

    Your 2% by volume sounds reasonable, although the actual number seems to vary depending on who we ask, but far more important than the actual number is: how do you measure that or know where you stand compared to that number in a residential steam system?

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • ChrisJ
    ChrisJ Member Posts: 16,467
    Well, to be accurate about it, all steam in residential boilers is "wet steam" because it's at about the same temperature as the boiling water. It would have to go through additional heating to truly become "dry"

    If wet steam carries less heat, does that mean a boiler producing wet steam just has to produce more steam since the burners are still feeding it X amount?

    If so, what are the consequences?

    I'm going to guess if it's producing wet steam, it's already exceeding the piping's allowable velocity. That means producing more volume is going to make that problem worse. Rinse and repeat….

    So, increased pressure therefore decreased economy?

    Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.

  • dabrakeman
    dabrakeman Member Posts: 723
    edited February 5

    To measure create a simplified one pipe one radiator system. Put a drip right before the radiator inlet. Counterflow from boiler to radiator. Measure temperature at radiator (ideally multiple temperature sensors top, bottom, near and far). Configure boiler nbp to create driest and wettest steam. Run boiler for X amount of time. Over that time measuretotal condensate collected and measure area under each temperature sensor curve plotted as temperature vs time. Compare results for wettest steam config vs driest. Repeat 3 times each in randomized order.

    Volunteers?😉

    ethicalpaul
  • Matt_67
    Matt_67 Member Posts: 304
    It's when oils/dirty water/poor piping cause gallons of boiler water to carry over into the mains (surging)

    My expectation would be that very wet steam would, after all the vents are closed, lead to higher pressure and eventually burner cycling. If there isn’t a proper header there could be cycling on the low water cutoff. Assuming all the pipes are pitched properly and the radiation is oversized for the house, I’m guessing you’d never know it was happening, except for the problems with vents getting debris in them. Just a guess.

    ethicalpaul
  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    Thanks for that, but I meant how are people measuring to see if they have wet steam in any given normal install. We hear that wet steam means some percent of liquid water content. If we accept that, then we assume that some installations must have that, right? How do you determine that your install has 5% liquid water vs 1% liquid water? And what do you do about it?

    Has any installer ever said "yep I really did a great job on that install, the percentage of liquid water is .2%, really nice and dry!" or "Yeah I screwed up that one job, it had 8% liquid water in the steam, I won't pipe it like that again!"

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • ethicalpaul
    ethicalpaul Member Posts: 7,309
    edited February 5

    @ChrisJ wrote:

    I'm going to guess if it's producing wet steam, it's already exceeding the piping's allowable velocity.

    But high velocity is not the only cause of wet steam. Oils for sure cause it (as surging) as we all know and as I have shown on video. I think that TDS or some other issue with "dirty" water can cause it based on what I saw with my old boiler, but I don't have good experimental proof showing that.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • delcrossv
    delcrossv Member Posts: 1,920
    It's small droplets of water that get carried up into the mains with the steam

    Usually by results as the system is operating. So it's a binary choice: wet steam/dry steam.

    Wet steam meaning too wet to work well.

    Dry steam meaning dry enough that entrained water does not affect system operation.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
    danmayer175
  • ethicalpaul
    ethicalpaul Member Posts: 7,309
    edited February 5

    OK, i see you voted that to you "wet steam" means small droplets entrained in the steam, which is as good a definition as any. But how do you see evidence of that in terms of system operation? Do you see systems running poorly due to small droplets of water entrained in the steam? What are the symptoms?

    If your vote were the surging one, we can definitely see evidence of that with the drop of water level in the gauge glass, but the small droplets definition, I'm honestly at a loss as to how anyone can get any kind of accurate read of that (well I can think of one way to determine it, but I've only ever seen that on my boiler and @Hap_Hazzard 's boiler). Tell me if there's some way I'm not thinking of!

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • delcrossv
    delcrossv Member Posts: 1,920
    It's small droplets of water that get carried up into the mains with the steam

    Mostly high water content shows as slow rad vent closure with "wetness" and/or heavy condensate in supplies when hot. As mentioned above, since you're trying to evaporate that additional water, fuel bills will be higher but that would require some longer term data collection.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 17,233
    It's when oils/dirty water/poor piping cause gallons of boiler water to carry over into the mains (surging)

    Measuring the water content in steam is not practical in residential or commercial work. The equipment required would be cost prohibitive.

    This would only be done on HP systems like electrical generation or process applications

    ethicalpaul
  • ethicalpaul
    ethicalpaul Member Posts: 7,309
    edited February 5

    I completely agree. So are we all just guessing and hoping? I see you voted that wet steam means surging, another reasonable position in my opinion. Do you think that small droplets of water in the steam are worthy of concern in residential steam?

    I have to assume or at least hope that the residential boiler manufacturers did some measurement or experiments to determine their boilers' performance regarding this and made their piping specifications to match, but this is only a guess on my part!

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    Thank you for that. I see you voted that wet steam means small droplets in the steam, which as I said I think is a very reasonable definition. Do you think that "slow vent closure" is really a measurable metric? Do you feel that small droplets of water are really being carried (entrained) in the steam flow all the way from the boiler, through the main, up the runout, past the valve, across the whole radiator, and into the vent?

    I'm not sure what you mean by "trying to evaporate that additional water"…the boiler applies heat to some water, which gets to 212 and then starts to produce steam. If there are small droplets in that steam from splashing or whatever, does that affect the amount of steam produced? Every ounce of steam had to pass through an entire boiler full of water to get to the pipes and apparently that didn't stop it, so it makes me wonder.

    "heavy condensate in supplies when hot" how do you measure this? Isn't every main carrying every drop of condensate all the time? What does "heavy condensate in supplies" mean with this in mind?

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 10,170
    It's both of the above. They are the same thing, just of different magnitude

    If this were a purely scientific discussion @ethicalpaul, my vote would be different. I would vote #4: All residential steam is WET steam because it is at the saturation temperature of water. For steam to be really "DRY" it must be superheated at least one degree above the saturation temperature. At that point there can be not water in the steam. As long as the steam is at the saturation temperature, then it can contain some water vapor or actual liquid water condensate.

    But I stand by my answer in this forum because we refer to wet steam as any steam that also entrains water as a result of the boiling process or as a result of the velocity of the steam traveling thru the piping system that reaches the main piping that is well above the water line of the boiler.

    Wet steam in this context is relative the the industry. You can see wet steam in the videos you post and the video of the Weil McLain boiler with the glass piping.

    When your system is in normal operation, there may be a little condensation on the glass pipe sections but you don't see that water moving up into the main piping. When you do some of those tests you do then the water surges past the glass pipe.

    So WET steam in our world is actual water surging into the main. while saturated steam is considered Less that Wet Steam. (but not really Dry Steam)

    That's my story and I'm sticking to it!

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

    ethicalpauldelcrossvPC7060Intplm.
  • delcrossv
    delcrossv Member Posts: 1,920
    edited February 5
    It's small droplets of water that get carried up into the mains with the steam

    Again. mostly by effect. Sloshing, banging etc. To get real data, you'll have to do what @dabrakeman suggests.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
    ethicalpaul
  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 17,233
    It's when oils/dirty water/poor piping cause gallons of boiler water to carry over into the mains (surging)

    I wouldn't be surprised if the boiler mfgs. just winged it, trial and error and hope for the best.

    If their boiler doesn't steam well with 2" pipe they up size the header until it is passable.

    between the piping and skimming you get the steam down to a reasonable condition.

    delcrossvethicalpaulIntplm.
  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    Thanks for the additional input! But I want to be real clear here—you voted that "wet steam" means small entrained droplets…you are saying those cause sloshing and banging?

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • ethicalpaul
    ethicalpaul Member Posts: 7,309
    edited February 5

    That would be a lot cheaper and easier, especially if they were really concerned with surging and not whether their steam was 2% vs 4% water droplets.

    They do know the velocity of the steam they are producing as it travels through various combinations of pipe sizes so I could definitely imagine those calculations being part of it.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • delcrossv
    delcrossv Member Posts: 1,920
    edited February 5
    It's small droplets of water that get carried up into the mains with the steam

    Can, if they collect somewhere.. Primary for that would be surging which I don't call wet steam, and there's a perfectly good word for that- surging.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
    ethicalpaul
  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    If they collect somewhere that's a pitch problem that will occur regardless of how wet the steam is, I would say.

    You can call anything you like "wet steam", I am just trying to connect the dots between what your vote said, and the symptoms that you named 🙂

    Thanks for the clarification!

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    delcrossv