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Savings ???? Repipe

GW
GW Member Posts: 4,927
edited January 30 in Strictly Steam

years ago, I thought I could save the world by fixing various heating problems. But after several people reported back to me that their savings were next to nothing, I stopped trying to save the world.

conversely, I’ve been on jobs where we just did a simple update, and the people got back to me and raved how much energy they saved, I just can’t figure it out😀

This boiler was piped poorly. 263,000 BTU, might anybody venture to guess how much more effectively the house would heat if the boiler was piped correctly? It has a dinky “collision course” 2 inch feeding a 3” main. I could get the main vents more beefed up too. They are a little hard to see behind all the cobwebbery

The homeowner is asking questions about converting the hot water. I just want what she wants, to spend her money wisely.

Gary Wilson
Wilson Services, Inc
Northampton, MA
gary@wilsonph.com
ChrisJMad Dog_2
«1

Comments

  • mattmia2
    mattmia2 Member Posts: 11,780
    edited January 30

    So what is the complaint?

    What happens at the end of the mains? Is there a vent then they connect separately to a return below the water line? If they connect above the water line I'd fix that first.

    The boiler is definitely piped wrong but it might work ok if the water quality is good and it isn't doing any surging or priming.

    I can only see 1 main leaving the boiler but i see 2 ends to it, how does it split?

    Do the mains slope toward the returns at the end opposite the boiler the whole way? If they slope toward the boiler at any pont they need a drip at the boiler.

    Mad Dog_2
  • Long Beach Ed
    Long Beach Ed Member Posts: 1,638
    edited January 30

    Some educated quick guesses:

    The 2" bottleneck and lack of vents may be delaying the heating of radiators.

    I suspect with some minimal repiping, you can save the customer 5 - 10% in fuel.

    If the boiler is over-sized, which most are, and you replace it with a properly sized, properly piped boiler, I'd expect to see a 15 - 20% reduction in fuel consumption.

    Converting to hot water, with baseboard radiation may save 15% -30% in fuel costs over the present usage.

    ScottSecorMad Dog_2
  • GW
    GW Member Posts: 4,927

    she wants lower heat bills and she kinda wants the chimney gone

    yes the cobwebs are thick- two 2” mains 90 into two 1 1/4” drops into the water. Each main has its own main vent

    the 3” at the boiler splits to two 2” mains. Pulling out the 3” and getting to the individual 2” mains would take some work

    I’ll carefully suggest some general savings for the various aspects

    Gary Wilson
    Wilson Services, Inc
    Northampton, MA
    gary@wilsonph.com
    Mad Dog_2
  • mattmia2
    mattmia2 Member Posts: 11,780

    Heat loss is probably a good place to start, from there and the weather history you can figure out the current efficiency. it is very likely that heating that space just costs more than they think it should. if it all heats and gets hot relatively quickly nothing you do is going to lower the cost much.

    Mad Dog_2
  • Jamie Hall
    Jamie Hall Member Posts: 25,624

    I'd go with @Long Beach Ed 's guesstimates — as tops. If the system is heating reasonably evenly and is quiet, I'd leave it alone as your charges to make it more better will eat up the savings pretty fast.

    Except. Changing it to hot water is very unlikely to be satisfactory or even work, and be very expensive to boot. There is no way you are going to make back the investment on the change.

    Get her to spend money on good storm windows, draught sealing, and perhaps insulation (that depends on how the house is built).

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
    delcrossvLong Beach EdWaherMad Dog_2
  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 17,233

    If she wants the chimney gone then there is nothing to discuss except which Mod Con to buy.

    If the boiler is surging or has a lot of water hammer or heats slowly the repiping the boiler is probably worth while.

    If it runs quiet and heats I wouldn't repipe.

    The bottle of Steam Boiler Cleaner may be a tip off

    Long Beach Ed
  • delcrossv
    delcrossv Member Posts: 1,919
    edited January 30

    This. Fuel savings rarely if ever recoup the outlay for a conversion in a reasonable time.

    What's the customer's issue with the chimney? Chimneys aren't normally a point of contention.🤔

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
    Mad Dog_2
  • psb75
    psb75 Member Posts: 995

    That looks like a big a__ chimney! In the center (or near) of the house? That is a lot of "thermal mass." Add "chimney removal" to the cost of the hot water heat conversion project.

    GGross
  • clammy
    clammy Member Posts: 3,212

    It seems everybody wants there chimney gone but nobody has the bucks to to do a complete upgrade to hot water nor do they want to add a power venter to a atmospheric boiler cause it s to expensive and they want to save room . When i'm faced w that type of non mechanical nonsenses from home owners way before i start wasting time i give them a ball park idea of cost and that some parts of it will require other contractors and that i do not remove chimneys that's some body else's job which also is not for free . Usually that ball park is enough for them to keep the chimney and get it properly lined , I always think your removing your chimney for room ok ya just better moving lol .A few real turn offs for me as a sign thats it time to leave and i m wasting my time is we will be moving soon ,we would like to gain more space and we would like to reduce your fuel usage . I feel that if they have not done any building envelope upgrades in the years they have lived there then how you saving money w the latest and greatest when zero building upgrades have never been performed . pseudo science does not work and speculating is not a science when it comes to money maybe stocks but not mechanically its usually cruel stuff babe

    With a steam boiler when sized ,piped and insulated properly w new main and radiator vents theres nothing that can throw as much heat as quietly as a properly installed steam boiler especially for old homes . Now weather there saving going w a new hot water boiler is a slippery slope especially when zero building upgrades have not been done with out which ya gonna need alot of panel rads or baseboard to meet that heat loose . Tough issues for sure .I never guarantee fuel savings w conversions what i offer is comfort .I think thats what we do correct or are suppose to be selling ?

    Usually complete repiping and upgrading of a steam boiler will yield the best results in homes which have never had any sort of building upgrades .Properly done nothing in my eye heats high lose spaces as steam does w cost eff , Try that w hot air ,losing space and higher transportations cost for dist. Hot water excellent if using a cast iron using a mod con at high temp forget about it waste and will save only a small amount and yeah ok zero out short cycling and modulation but if ya replacing every 10 to 15 years there is zero saving when it goes to the dump . And i believe that most new hot air furnaces are pretty much pos garbage to boot being just about every contractor says there done at 11 to 15 years being there techs suck at service and seem to offer replacement over proper repair and service , as for mod cons any fuel saving will surely be lost on proper maintenance and service as i have seen from my experience .

    The future will be becoming more and more interesting and funny also being the extent some will go ,i love a comedy so i always watch w a smiling face .

    peace and good luck clammy

    R.A. Calmbacher L.L.C. HVAC
    NJ Master HVAC Lic.
    Mahwah, NJ
    Specializing in steam and hydronic heating

    delcrossvLarry WeingartenbjohnhyMad Dog_2
  • ethicalpaul
    ethicalpaul Member Posts: 7,309
    edited January 30

    If the main venting is OK then I estimate efficiency gains from repiping at exactly 0%

    Where would the extra heat come from? Currently there is a number of little fires under the boiler putting X heat into the boiler and therefore into the house. Y amount of heat is going up the chimney where Y is about 1/4 of X.

    No repiping will change that. Replace the vents and carry on.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • PC7060
    PC7060 Member Posts: 1,573

    Chimney removal in MA will be upwards of 25k. The scaffolding required is not cheap.
    and then you have the interior updates. Is this part of a large renovation?

  • Long Beach Ed
    Long Beach Ed Member Posts: 1,638
    edited January 30

    Correcting a poorly piped boiler will usually lessen the delay in supplying steam to radiators when the boiler is cold starting. In mild weather this will burn less fuel as I've stated

    Any drying of steam supply, in addition will improve BTU supply to radiators.

    Properly sizing a boiler, well, that can yield substantial savings from reduction of standby losses alone and the fuel that would be required to reheat the mass of a short cycling system.

    The cost/benefit ration over the projected life must be carefully evaluated.

    Mad Dog_2
  • RTW
    RTW Member Posts: 192

    As to the use of "more better" in post:

    " I'd go with @Long Beach Ed 's guesstimates — as tops. If the system is heating reasonably evenly and is quiet, I'd leave it alone as your charges to make it more better will eat up the savings pretty fast."

    As to grammar :

    “More better” is a grammatically incorrect phrase that means “more more good.” Those who use it intend to communicate that something is “better than better,” but use the wrong word to express this. 

    Just a grammatical observation I was corrected on in grade school, even though it sounded correct. By the way, even spell check will remove the word "more" in conjunction with "better"

    Regards,

    RTW

    Mad Dog_2
  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    I agree with everything you said, Ed and of course I try to practice it.

    But out of curiosity, lets say your boiler isn't piped great, and lets even say there is some wet steam.

    Where are those lost BTUs going?

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    bjohnhy
  • AdmiralYoda
    AdmiralYoda Member Posts: 714

    If money is no issue for her, sure go mod-con. But the cost of a chimney removal, interior updates, removing the entire steam system and installing a hot-water system is going to be some big $$$$$. Sure she will save maybe 30% per month…but it will take longer than the mod-con will last to recoup the savings.

    If the boiler is getting older and is oversized a correctly sized replacement and repipe is probably save some money each month.

    If the existing boiler isn't grossly oversized and is functioning properly, by fixing the near boiler piping she probably won't save much at all. She will probably just be more comfortable as the system will probably heat up quicker and more evenly.

    Long Beach Ed
  • Long Beach Ed
    Long Beach Ed Member Posts: 1,638
    edited January 30

    As I see it, for the steam to have condensed in the header or riser and for that water to be blown into the mains, that water being delivered to the mains and radiator contains less BTU than the dry steam that should be there. The BTUs are not lost; they have been delivered into the building envelope somewhere but they are not being delivered to the radiators, as they should be.

    A better way to say this is that condensate-laden wet steam delivered into a radiator holds less latent BTU's than saturated (dry) steam delivered into a radiator.

    Or -

    A radiator supplied with wet, crappy steam isn't going to emit the same BTUs as it would if supplied with dry steam, although the boiler is burning the same amount of fuel.

    ethicalpaulEBEBRATT-EdScottSecor
  • RTW
    RTW Member Posts: 192

    Dear respectable and appreciated Mr. Hall:

    No insult intended in post, just making a grammatical observation that helped me avoid embarrassment growing up in the use of the English language; I once taught English expository writing on the College level in past. Another consideration while on subject of grammar, never use "is" and "was" in the same sentence

    Regards,

    RTW

    EdTheHeaterManCLamb
  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    Thanks for that. In my observations there is no such thing as wet steam in residential applications. Or more accurately, ALL the steam is wet steam since it is on the verge of condensing, being at 212 or so degrees.

    What everyone calls "wet steam" is actually surging/carryover and even if you are surging, then the BTUs will still escape the water as steam and get into the rest of the system (although it's not pretty and should be avoided). The whole idea of what we in this forum call "wet steam" is mythological. Any droplets in the steam fall out and land on the pipes very quickly, regardless of piping or insulation. They are not carried to the radiators. I know people don't believe this but I've seen it.

    There is no way that the near boiler piping can radiate enough heat to condense very much water out of the steam, wet or not. The BTUs can't just go into the basement, they go upstairs, there are too many of them for the radiation of the pipes in the basement.

    Again, full-blown surging is a different thing (but still must deliver the vast majority of BTUs to the radiators).

    Thanks for listening, I'll stop hijacking now.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    Long Beach EdclammyForest
  • Long Beach Ed
    Long Beach Ed Member Posts: 1,638
  • ethicalpaul
    ethicalpaul Member Posts: 7,309
    edited January 30

    Many successful installations didn't.

    But if you have marginal surging, the header can help keep the water out of the main. If you don't have surging (ie: if your water is good), then you don't need a header. No water droplets will even get to it.

    But no reasonable header can stop significant surging (nor should it be seen as a cure for it)

    I'll make a video about it and a thread so I am not hijacking innocent victims' threads.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    clammy
  • Larry Weingarten
    Larry Weingarten Member Posts: 3,725

    Hi, I like what @clammy sez about "building envelope upgrades". Do that first, then play with the heating system. With good upgrades, maybe a couple of 150 watt light bulbs will do it 😄

    Yours, Larry

    Long Beach EdclammybjohnhyMad Dog_2
  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 17,233

    @ethicalpaul

    If your putting wet steam into the header, risers or mains the water will cause whatever portion of the steam that is dry to condense.

    Where are the BTUs going? It takes 1000 btu to change a lb of water to a lb of steam. You can't measure it. Its latent heat also referred to as "hidden heat" because you can't measure it.

    So for every lb of water or wet steam coming from the boiler you loose 1000 btus which must be replaced.

    As @Long Beach Ed mentioned the heat is in the basement and not getting to the radiators as it should

    Long Beach Edclammydelcrossv
  • mattmia2
    mattmia2 Member Posts: 11,780

    and up the vent because the boiler is running hotter than it should.

  • LRCCBJ
    LRCCBJ Member Posts: 887

    @Long Beach Ed

    A better way to say this is that condensate-laden wet steam delivered into a radiator holds less latent BTU's than saturated (dry) steam delivered into a radiator.

    This is a very important point. I am convinced that the output of the radiators is proportional to the percentage of water carried in the steam. I certainly don't have the ratio but I do believe it is more than a small amount.

    Why?

    Consider the fact that NOBODY on the forum who has selected a boiler accurately without oversize and piped it generously with a large drop header develops any pressure.

    How could that possibly be? They all have 15-25% pickup factors. Surely the boiler will eventually shutdown on pressure during a recovery of 10 degrees!

    BUT THEY DON'T.

    The capability of the radiation is dependent on the water content of the steam!

    A steam boiler must run longer with "wet" steam to satisfy the 'stat. The extra energy ends up as condensate.

    clammydelcrossvCLambRTW
  • mattmia2
    mattmia2 Member Posts: 11,780

    Where does the energy in the condensate go? It heats the returns/main and goes back to the boiler. Then what happens if that energy doesn't make it as steam to to the emitters? Does the boiler run hotter?

    Also, all the liquid water makes the piping corrode where it normally wouldn't.

  • clammy
    clammy Member Posts: 3,212

    i hate to side step this discussion but i guess i 've been doing it wrong from now on im convinced im piping with under sized headers w no equalizer and no insulation . Of course i will be done in 1/2 the time and make more money then doing it the way i used to 'i ll save a ton in material and put double in my pocket, maybe i have been doing it wrong all along and everybody else is correct being there busy and get paid and move one . Or possibly there is no possible need and i have worn my purpose on this plane of existence which is surely the most logical case as i applies to myself .

    At some point we are all useless

    peace and goodluck

    R.A. Calmbacher L.L.C. HVAC
    NJ Master HVAC Lic.
    Mahwah, NJ
    Specializing in steam and hydronic heating

    LRCCBJPC7060Mad Dog_2
  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    you gents aren’t hearing me, but that’s ok, I’ll make a video

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    PC7060Mad Dog_2GGross
  • LRCCBJ
    LRCCBJ Member Posts: 887

    It most certainly does not end up where you want it…………..in the conditioned space.

    There really is no argument that a generously piped boiler produces drier steam and the drier steam reduces the boiler run time.

    I make the point that the radiation is, effectively, larger with dry steam.

    If you need more convincing, read Clammy above.

    bjohnhy
  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    it does end up in the conditioned space. There is not enough radiation in the basement even with uninsulated pipes to absorb all that heat that the boiler is producing.

    droplets in the pipes will become steam and that steam will go upstairs.

    Physics won’t allow steam to collapse to water with all that heat coming into the system.

    You guys seem to be saying that if any water touches steam the steam will collapse and its heat will be lost. It cannot be lost. Pretend it’s not me saying this, pretend you are reading it in a book written by a dead person and see if it starts to make sense

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • Larry Weingarten
    Larry Weingarten Member Posts: 3,725
    edited January 30

    Hi @EdTheHeaterMan , I'm tinkin' you nailed it… Much mo bettah! 😁

    Yours, Larry

    EdTheHeaterManLong Beach Ed
  • mattmia2
    mattmia2 Member Posts: 11,780

    The question is where does the energy absorbed by the condensate when the steam collapses go?

    With lack of venting and higher pressure it is clear that the boiler has to run at a higher temp to generate higher pressure so more of the heat goes up the vent and less is absorbed by the water.

  • ethicalpaul
    ethicalpaul Member Posts: 7,309
    edited January 30

    We agree on almost everything! I did say "If the main venting is OK" at the very top. Yes if you have no venting, the steam won't leave the basement, we agree.

    The steam turning back into condensate reduces the steam volume 1700 times.

    yes this occurs, complete agreement, but only until the water heated up by the steam to 212. Then it will no longer collapse any steam. If the water is coming from the boiler, it is already at 212, it won't collapse the steam. They co-exist. But really this whole part is not relevant, I'm not talking about faulty mains that have sags and hold water.

    If a boiler is making wet steam it is going to be a lot more difficult to heat and will burn more fuel. The boiler will run longer cycles.

    Define "wet steam", you saw my thoughts on it above. Why would the boiler burn more fuel? The BTUs are being generated no matter how wet the steam is. They can't just disappear.

    It's like driving a car up against a tree and stepping on the gas . Your burning a lot of fuel but your not getting anywhere. The energy from the fuel your burning is spinning the tires causing friction and heat and the engine temp is headed towards overheating but the car isn't going anywhere.

    This is not a car traveling, this is heat being produced and it will go somewhere. Even in your example, you say the energy from the fuel you're burning becomes heat. Again we agree.

    The only thing I have to convince you of is that heat, once produced, is going to go somewhere. If it stays in the boiler (as I think all of you are saying), it will turn the water into steam (which is its job anyway), and that steam will flow upstairs.

    Are you sure you don't agree with me?

    If you don't think you agree with me, I just ask that you tell me where the heat is going from all those little fires under the boiler.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • ChrisJ
    ChrisJ Member Posts: 16,467

    The problem is the only way for that water to stay water is if it stays cool enough.

    Unless the pipe can dissipate whatever amount of heat you're putting into it, the water is either going to turn into steam or not absorb much steam.

    I had a run out that would hammer and the radiator on it wouldn't heat. My only guess is it wasn't pulling that much steam into it. This all goes back to the magic rule which @Jamie Hall will agree with, energy cannot be created or destroyed.

    Aside from that, I don't know.

    Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.

    ethicalpaul
  • delcrossv
    delcrossv Member Posts: 1,919

    Steam at 212 has 1000btu per pound more energy than water at 212 does. It's thermodynamically favorable for the steam to lose that energy to the water. Everything tries to get to the lowest energy state.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    Steam at 212 can't lose energy to water that is at 212. It still sounds like you are saying that heat can just disappear.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • delcrossv
    delcrossv Member Posts: 1,919
    edited January 30

    You're ignoring the latent heat of vaporization. Temperature does not equal energy content in phase change materials.

    It's favorable to change phase. The heat goes into the pipe at the place that phase change happens.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
    Mad Dog_2Long Beach Ed