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Steam boiler pipe makes water noise

WillS
WillS Member Posts: 23

Hello,

I’m new in this forum and I have an issue with my steam boiler.

There’s a pipe that goes from the basement to the 2nd floor on my building (2 family house). Recently, I started hearing a loud water noise on the pipe anytime their heater goes on.

I recently replaced the valve that connects to the radiator. What could possibly be causing this noise?

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Comments

  • 109A_5
    109A_5 Member Posts: 2,203

    Hello WillS,

    Steam piping is pitched to drain condensate properly. If pipe support straps have been damaged, removed, dilapidated, etc. water may collect where it should not be. One pipe or two pipe system ? Pictures help us help you.

    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
    Intplm.
  • WillS
    WillS Member Posts: 23
  • Intplm.
    Intplm. Member Posts: 2,449

    Pictures to help you? Near boiler, boiler with above piping and a few farther away to get a look at what you have to work with.

  • pecmsg
    pecmsg Member Posts: 5,749

    Why is the water level so low and pressur so high?

  • WillS
    WillS Member Posts: 23

    The glass tube is actually full. Is that what you were looking at?

  • Grallert
    Grallert Member Posts: 919

    I was going to ask about the water level it looks full. Drain some water out of the boiler to about half the glass or even a bit lower. Very wet steam could be being carried into the system, condensing and falling back down causing you water noise. Is the new valve you installed open fully?

    Miss Hall's School service mechanic, greenhouse manager, teacher, dog walker and designated driver

  • WillS
    WillS Member Posts: 23

    well, I drained all the water and when I refill the boiler to about half way, the glass goes back to full after 30 minutes. Could the pipes be full of water as well? Not sure how it works. I closed the water line to the boiler to see if the glass pipe level goes down at some point and the noise stops.

  • Grallert
    Grallert Member Posts: 919

    How often will that happen? If you repeatedly drain it will it repeatedly refill? Once the water level is set it should stay there. If it goes up it could be the supply water valve is letting water pass. This is pretty common. If you have an automatic water feed valve it could be leaking. If you have an auto feed there should be a bypass so you can isolate the auto feed.

    Miss Hall's School service mechanic, greenhouse manager, teacher, dog walker and designated driver

  • WillS
    WillS Member Posts: 23

    yes, I have an automatic feeder. I shut it off to prevent water from going in. Can you check the pressure? Should it be lower?

  • pecmsg
    pecmsg Member Posts: 5,749

    Thats not the water level at the bottom?

    If Full then WHY

  • WillS
    WillS Member Posts: 23

    it’s possible the auto feeder is bad. I shut it off.

  • tcassano87
    tcassano87 Member Posts: 70

    If that filled back up right after you drained it to halfway, either the auto feeder is broken and constantly filling it or the bypass valve is passing and filling it. You probably had water filling your system, causing that noise. Long shot but it's also possible something is wrong with your Low Water Cutoff and it's constantly calling for water even though its filled

  • WillS
    WillS Member Posts: 23

    How can I make sure there’s no water in the pipes? Would draining it be sufficient?

  • tcassano87
    tcassano87 Member Posts: 70

    yeah you need to drain it, but if it keeps filling up there’s another issue that needs to be repaired. Need to figure out what’s causing it to refill

  • WillS
    WillS Member Posts: 23

    well. It shouldn’t refill now since the main water line to the boiler is closed.

  • 109A_5
    109A_5 Member Posts: 2,203

    Get the water level to the half way point in the sight glass. Is the pressure gauge back under 1 Lbs. The pressure gauge may be broken and stuck, if it is not broken there was way too much water in the system. In general the water should be around the half way point in the sight glass. Above the half way point in the sight glass (when boiling) the rest of the system will fill with steam.

    Repair the water fill issue.

    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
  • Grallert
    Grallert Member Posts: 919

    I'd shouldn't refill now that the valves are closed. Keep an eye on it. Valves do fail sometimes. The water that remains in the steam pipes should simply drain back to the boiler assuming the pipes have the right pitch to them. Don't worry about that now. run the heat and see how it does with the correct water level. I can read that gage, there's a wicked reflection. edit ya the pressure is reading way too high which makes me think the gage is no good. They're not very good when they are new. I would replace it when the boiler is cooled off. Not super important at this point.

    Miss Hall's School service mechanic, greenhouse manager, teacher, dog walker and designated driver

  • tcassano87
    tcassano87 Member Posts: 70

    Make sure you still get the issue resolved, remember you need to go check your boiler now and refill it so it doesn’t run in a low water condition god forbid you LWC off isn’t functioning

  • WillS
    WillS Member Posts: 23

    I removed some water from the boiler and there’s a red light that says “low water”. The glass tube is still full.

  • ethicalpaul
    ethicalpaul Member Posts: 7,369

    Keep draining until you can see the water level in the glass, as described above.

    Is the red light lit?

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • ethicalpaul
    ethicalpaul Member Posts: 7,369
    edited January 2

    OK then it seems the low water cutoff is not seeing the water. The probe may need to be cleaned, or the electronics might have failed requiring a new LWCO.

    Is the boiler firing? I would think it would refuse to fire with that red light lit.

    I guess another possibility is that the valves to the gauge glass are closed or clogged. Have those red valves in the photo above been messed with recently? Make sure they are open, lefty-loosy

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • WillS
    WillS Member Posts: 23

    This is what I see


    1. I drained all the water from the boiler. I opened all valves on the boiler until no more water was coming out. The glass tube was still full.


    2. I removed the glass tube by unscrewing it, and all the water stored there came out.


    3. I started filling the boiler manually until the glass tube was about half way.

    4. I turned the boiler on and increased the temperature on the thermostat. The glass tube started to fill up again and the pressure was going up. The radiators in the apartment were making too much noise.

    5. I had to turn the boiler off and remove water in order to reduce the pressure.

    I don’t know what’s going on with this. Could the pressure gauge be damaged or something else?

  • Grallert
    Grallert Member Posts: 919

    Are both the valves on that gage glass (top and bottom) open? The valve/valves to the gage could be blocked up. One way that sometimes works is to close and open them. Is the water you're draining clear? Try draining the glass by closing the bottom valve and opening the little petcock on the very bottom of the bottom valve. Drain the water out, close the petcock open the red handle and see if the glass refills. If you can clear the glass you can start to get a handle on where the water level is. Is really important to know where you water level is.

    Miss Hall's School service mechanic, greenhouse manager, teacher, dog walker and designated driver

  • WillS
    WillS Member Posts: 23

    so, clear the water from the valve without draining the boiler? To see the actual level? Why did the water level went up after I turned the heat on? Weird

  • ethicalpaul
    ethicalpaul Member Posts: 7,369

    There are a couple issues at play here that are separate.

    1. Something is making your boiler fill with water. This could be a failed valve, or failed LWCO that thinks the water is low (but probably not the LWCO due to the issue below)
    2. Your gauge glass was full of water even though the boiler was in fact empty

    Work on these issues separately, or call a professional to work on them if you are in doubt. You really really want to know how much water is in your boiler at any given time.

    I removed the glass tube by unscrewing it

    You unscrewed what exactly?

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • WillS
    WillS Member Posts: 23

    Nothing should be sending water to the boiler since the main water line is closed. I’m suspecting that the sight glass pipes are clogged. Can the red knobs be removed? Hopefully we can poke it and see if its clogged

  • ethicalpaul
    ethicalpaul Member Posts: 7,369
    edited January 2

    I'm suspecting they are clogged too, or the valves are shut, since the glass was full of water while the boiler was empty 😅

    But you did say above that after your boiler was empty and you started to refill it, you saw the water level go back up in the glass, so that indicates that at least the bottom is allowing water to flow.

    You can remove the nut that holds in the valve and poke a metal rod or something in there to clear it, but you don't want to do it when the boiler is full of water probably.

    As mentioned above, you can try closing and opening the valves repeatedly to try to get them to clear.

    hidden under the lower fitting is a small almost useless drain plug, but it can be hard to remove because it gets corroded and the hex head on the plug is very small and brass and rounds out very easily. That's why @Gordo and some of us always remove the whole plug assembly and replace it with a small 1/4" ball valve

    like I have done below. This lets you periodically flush any gunk out of the gauge glass fitting

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • WillS
    WillS Member Posts: 23

    good idea! A plumber is coming on Saturday to do a deep maintenance on the system and remove all the water. Hopefully that solves my problem. If I have the opportunity to change the heating system, what would recommend? Forced air? Baseboard?

  • ethicalpaul
    ethicalpaul Member Posts: 7,369

    I would not recommend changing the heating system, I would recommend fixing the current system. In my opinion, steam is a very good heating system that with minimal attention is also one of the simplest with fewest moving parts requiring the least amount of paid maintenance.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    Intplm.
  • WillS
    WillS Member Posts: 23

    yea that’s a valid opinion. Would getting new radiators make sense? The ones I have are at least 10 years old. I want to make them as quiet and efficient as possible.

  • ethicalpaul
    ethicalpaul Member Posts: 7,369

    No, that wouldn't make sense unless they are broken. My radiators are maybe 100 years old. The noise you experienced I believe was due to your boiler being overfilled with water.

    Assuming your plumber knows what they're doing, they should be able to set you up with a nice quiet system as part of the maintenance they are going to do. Hopefully they know what they're doing!

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    Intplm.
  • WillS
    WillS Member Posts: 23

    fingers crossed!! I’ll keep this forum updated. Thank you for your assistance.

    Intplm.Grallert
  • neilc
    neilc Member Posts: 2,994

    how did we get this far in the thread without anyone asking about the steel pigtail ?

    when was it serviced last, is it clear breathing all the way back into that boiler?

    known to beat dead horses
    Intplm.
  • 109A_5
    109A_5 Member Posts: 2,203
    edited January 3

    Hello WillS,

    If the plumber is open to it, ask a lot of questions, but don't be distracting. Watch what the Plumber is doing, and if he will, have the plumber explain what he is doing and why. Try to make it a learning experience for yourself. In general small residential boiler maintenance is not too hard if you are mechanically inclined, once you understand how things should work.

    If I had to guess from here your auto fill system or the bypass valve is leaking, so the boiler and the system was over filled. If the gauge is accurate (and it did seem to work), it looks like it was reading about 6.5 Lbs., so your system was over filled by about 15 feet (water head pressure per foot is 0.433 pounds per square inch (psi) at 62°F). At that pressure the pressuretrol should have shut the burner off. Have the plumber verify the pigtail pipe to the pressuretrol is not plugged up.

    By your description of events I suspect the lower piping of the sight glass is plugged. Which explains the level in the sight glass not going down when the boiler was completely drained. It also possibly explains the LWCO (Low Water Cut Off) thinking the boiler water was low (it probably was) even though the sight glass showed otherwise. Also after you drained the boiler and the sight glass (by removal) and refilled the boiler the sight glass probably refilled from the top pipe, by that point the boiler was already too full.

    Commonly the lower valve stem of the sight glass can be removed by unscrewing the stem packing nut and unscrewing the valve stem, the valve handle does not have to be removed from the valve stem. Then a sight glass protection rod (yours are missing) can be used to clear or verify the pipe is clear all the way back into the boiler block.

    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
  • 109A_5
    109A_5 Member Posts: 2,203

    While we are at it, the pressuretrol should be set to the minimum 0.5 (outside scale, Cut In) and 1 on the inside knob (differential).

    National - U.S. Gas Boiler 45+ Years Old
    Steam 300 SQ. FT. - EDR 347
    One Pipe System
  • WillS
    WillS Member Posts: 23

    thank you for all the great comments. I learned a lot of stuff by just looking at other people do it. I’ll make sure to go over those items with the plumber. Thanks!

  • WillS
    WillS Member Posts: 23

    We cleaned everything on the boiler and the pressure goes up to 12 PSI. The pressuretrol was configured to 0.5 on the cut in and 1 on the differential. I’m lost as to what’s causing such high pressure. The sight glass is steady in the middle.

  • WillS
    WillS Member Posts: 23

    We cleaned everything on the boiler and the pressure goes up to 12 PSI. The pressuretrol was configured to 0.5 on the cut in and 1 on the differential. I’m lost as to what’s causing such high pressure. The sight glass is steady in the middle.