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How can you drill and tap a radiator vent hole and still use the original 1/8" vent size?

CoachBoilermaker
CoachBoilermaker Member Posts: 110
edited October 15 in THE MAIN WALL

Missing something basic.

The 1/8" tap is only used to clean the threads, right?

In the video, he uses an 11/32" drill bit. That is much larger than 1/8 (or 4/32). In fact, that is 3x larger !!

If you drill out the hole, it's now bigger than the original 1/8" and the vent will be too small for the enlarged hole?

Comments

  • ethicalpaul
    ethicalpaul Member Posts: 6,057

    1/8 is the inside diameter. The pipe itself and its hole is indeed larger

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  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 8,638
    edited October 15

    When you look at a 1/8" pipe's outside diameter and 1/8" on a standard ruler or measuring tape, it will become much clearer.

    And any tap can be used to clean up threads of an existing opening of that particular dimension. But that is not its only function! (answer to "The 1/8" tap is only used to clean the threads, right?" is NO). I have also drilled a hole in a material and used a TAP to make threads in that hole. We are talking about using the suggested drill size to match the tap that will offer you the threads needed to get the job done. Nothing different that what you might do with any piece of machinery.

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

    ethicalpaulSuperTech
  • HomerJSmith
    HomerJSmith Member Posts: 2,561
    edited October 15

    "The 1/8" tap is only used to clean the threads, right?" Not necessarly.

    "1/8" NPT pipe tap uses an 'R' size drill bit. Because the tap is tapered you can re-tap the hole which will make it a little larger and the vent would screw in a little deeper. That way you would cut a deeper thread into new metal.

    If you have a broken piece of the vent in the hole, you might try an easy-out to remove it. Screw the easy-out into the broken part and than tap the easy-out lightly with a hammer on the end of the easy-out to loosen the threads.

  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 8,638

    I am wondering if @CoachBoilermaker

    actually has a problem? OR Is he getting prepared for one?

    I believe that all his vents are removable however the fact that out of 100,000 vents in 100,000 radiators, there may be 50 that broke off, Our Coach is having anxiety attacks over the thought of attempting this daunting task. It is entirely possible that the folks that owned the home before you, swapped those vents out within the past 10 years, and that the vents you have are not 80 years old.


    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

    ethicalpaul
  • CoachBoilermaker
    CoachBoilermaker Member Posts: 110
    edited October 15

    Correct.

    Before I tackle DIY project I always try to figure out what could go wrong. I don't want to be left hanging with a limbo situation. One thing I've learned in car mechanics is that if something can go wrong it will. A simple half hour job can become an 8-hour job. I'm very careful not to bite off more than I can chew and get in over my head. If it goes well unscrewing event looks like a 5-minute job. Or it could crack off and disable the entire heating system for a week until I get a tech to tap out the thread or whatever if the vent cracks or crumbles while I'm removing it.

    I'm assuming if they're vent cracks off and leaves a gaping hole in the side of the radiator then I can't use the heating system at all because it'll be spewing steam everywhere. So I'm carefully trying to manage and assess the risk of a half functioning system bird in hand....versus the risk of a totally broken system If the vent breaks. I'm also trying to determine if I'm qualified to do this repair or if I need to call a shop to do it who has proper tap and die experience. It's all about knowing what to do when s*** go sideways.

    I have no idea when these vents were last replaced. One of them is painted over with caked on paint. They don't look new at all. The main vent is been encased inside the ceiling of the basement. I think the last owners were clueless and had no idea how to maintain a steam system besides having a tech do the annual service (whatever that I means).

    EdTheHeaterMan
  • mattmia2
    mattmia2 Member Posts: 10,428

    Brass to steel or iron connections tend to not seize.

    EdTheHeaterMandelcrossv
  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 8,638

    @CoachBoilermaker said: I'm assuming if they're vent cracks off and leaves a gaping hole in the side of the radiator then I can't use the heating system at all because it'll be spewing steam everywhere. So I'm carefully trying to manage and assess the risk of a half functioning system bird in hand....versus the risk of a totally broken system If the vent breaks. I'm also trying to determine if I'm qualified to do this repair or if I need to call a shop to do it who has proper tap and die experience. It's all about knowing what to do when s*** go sideways.

    Actually you could keep operating that system, by turning that radiator off at the inlet valve. You could also stuff the vent hole with a wooden peg as a temporary stop gap measure. But I applaud your efforts to know everything that could go wrong and try to prepare for it.

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

  • Long Beach Ed
    Long Beach Ed Member Posts: 1,245

    Third week of October isn't an ideal vent-wrenching week. But the vast majority of vents unscrew without any drama. As Matt says, brass seldom seizes to iron. Check your angle valve, and have any it. I've unscrewed thousands of these and never broke one off. I have drilled and tapped radiators too and that's not too hard either. The iron's usually old great quality that takes threading beautifully.

  • Big Ed_4
    Big Ed_4 Member Posts: 2,935

    If the vent is removed ,running a 1/8" NPT tap is good practice to clean the threads before installing a new vent , If the stem breaks in the radiator, I find it best to first drill it out with the drill size marked on the tap , then clean it with the tap … I don't recommend using easy outs , not on cast ….

    There was an error rendering this rich post.

  • CoachBoilermaker
    CoachBoilermaker Member Posts: 110
    edited 12:26AM

    The inlet valves are possibly 100 years old, and I have no idea if they work. I tried turning one of them and had zero confidence it was not going to fall apart in my hands (while simultaneously feeling stuck and catchy)

    I do not own any wood pegs, nor do I know where to buy one. Home Depot?

  • CoachBoilermaker
    CoachBoilermaker Member Posts: 110

    I tried to remove the living room vent.

    Not even a hint of budging.

    Stuck ROCK SOLID.

    Should I try a massive channellock on it ?

    Or will that destroy the delicate tin vent?

    There is not built-in nut on the stem

  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 8,638

    Is it painted on? It is unlikely that the brass thread on the vent are rust welded to the cast iron of that radiator. O would look for something like an adjustable wrench that you can set to a specific width. channel locks will crush as you apply more force. Do you have a 12 point box end wrench that the circle will go over the entire vent and find its way to the bottom near the threaded 1/8" threads? Just a thought.

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

  • CoachBoilermaker
    CoachBoilermaker Member Posts: 110

    The vent is stuck solid. Could well be 80 years old.

    It's also painted over. Does painting it affect the functioning?

    What's the best way to remove it? Sledge Hammer? Pipe wrench?

    What's the safest part for the tool to grab onto?

  • ethicalpaul
    ethicalpaul Member Posts: 6,057

    On that painted white Gorton vent, the escape hole for the air is facing the radiator. Can you see it? Can you feel air escaping during a heating cycle? Yes the vent can be painted shut which will not allow any steam to enter the radiator.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • CoachBoilermaker
    CoachBoilermaker Member Posts: 110

    Not following. How can a wrench fit around the round body and then shrink to grab the 1/8" threads? Even still, what is the wrench supposed to grab onto? Is there a nut near the threads?

    I have a pipe wrench. Will it crush the fragile vent?

    Is there an industry standard method for removing stuck vents like this?

  • CoachBoilermaker
    CoachBoilermaker Member Posts: 110

    I can not see behind the vent.

    When the heat was on yesterday, this vent was silent, and the vent side fins were stone cold.

  • Big Ed_4
    Big Ed_4 Member Posts: 2,935

    I would use a pair of channel locks to remove . The vent is made of brass , I would feel comfortable removing it …

    There was an error rendering this rich post.

  • SuperTech
    SuperTech Member Posts: 2,266

    A wrench, some leverage and a little effort is all that should be necessary to remove that. You aren't going to hurt anything. It's not that delicate! If you are removing it then you should have a new one on hand to replace it anyway.

  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 8,638

    This is what I would use . the 18" variety.

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

    SuperTech
  • CoachBoilermaker
    CoachBoilermaker Member Posts: 110

    Tomorrow is a 30 degree day in NY so I'm not gonna Fck with breaking a vent.

    I'd rather have a half working heater than nothing at all (pipes freeze and now I've totalled the house)

    I'll try to buy some vent valves locally (Hoffman, Gorton, or VariValve) and try to remove this one once its warm again after Thurs

  • CoachBoilermaker
    CoachBoilermaker Member Posts: 110

    Heading to bed. I will run the heat again tomorrow night. Thank you for your time and expertise. You are good people, and I hope to make you proud by solving this on my own.

  • neilc
    neilc Member Posts: 2,764

    what Paul was saying,

    the vent hole may be painted shut,

    on that little nipple, scrape the paint facing the radiator and see if the hole is blocked, if so poke it open with a pin or small nail,

    that vent may work if the painted vent hole is opened

    known to beat dead horses
    ethicalpaul
  • KC_Jones
    KC_Jones Member Posts: 5,768

    I’d say the vent is either working or was working recently. The discolored paint is a dead giveaway something gaseous has been coming out of it.

    2014 Weil Mclain EG-40
    EcoSteam ES-20 Advanced Boiler Control
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    Larry Weingarten
  • neilc
    neilc Member Posts: 2,764

    I thought that was a shadow,

    or Ed's big wrench

    known to beat dead horses