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Heat loss calc..

DIY_Pro
DIY_Pro Member Posts: 1

Sizing my heat load for a new boiler.. looking at a Rinnai 90k unit

My heat loss using Fuel bill/design days is 36,000btu/hr for my 2000sqft house in NJ..

Manual J using loadcalc.net was about 42,000…

Really? These numbers seems low to me…is this correct…my old failing boiler is like 120k btu.!

Comments

  • Cyclist77
    Cyclist77 Member Posts: 107

    I am currently in the process of going from a coal stoker boiler to NG boiler on our radiant heating system. I did one heat loss calculation that came out showing I need a much smaller boiler. The local supply house is doing another one . Looking forward to seeing the comparison!

  • jesmed1
    jesmed1 Member Posts: 961

    Trust your fuel bill. It is correct. That's a design heat loss of 18 BTU/hr/sq ft, which is easily achievable in your zone with average amount of insulation and reasonably tight envelope.

    EdTheHeaterMan
  • Hot_water_fan
    Hot_water_fan Member Posts: 2,113

    unsurprising !

  • Kaos
    Kaos Member Posts: 457

    Typical residential boiler is around 3x oversized, residential furnace 2x.

    Fuel use is usually the most accurate method, the only time it will be off is if you have a lot of glazing and solar gain, like an MCM house with a wall of glass.

  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 10,069

    @DIY_Pro, Do you still have the old 120,000 BTU boiler operating? If yes, how long is a burner cycle when the temperature is near zero? (0°F). The reason I ask is that if there is a call for heat for say about an hour and the circulator operates the full hour but the boiler cycles on for 3 minutes and off for 6 minutes, then the entire hour, then your 120K boiler is only using 40,000 BTU in any given hour. That is how you know you are way oversized.

    Next thing is that the input of a boiler is how you size the fuel line The NET output is how you size the heat loss. A boiler with a 65,000 BTU input has a 56,000 Output and a 48,000 NET is the correct boiler for you. if you were to put a 42,000 BTU Input boiler, then expect to have problems heating your home when it is below 30°F. That 42,000 input boiler might only have a NET of 31,000 BTU, and that is not enough for your home that requires 42,000.

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

  • hot_rod
    hot_rod Member Posts: 24,320

    a 50K mod con should give you 43,500 btu per hour at 87%. Higher efficiency if it can run in condensing mode some or all of the time.

    The fixed output boiler could drop into the 70% range if it shorts cycles as @EdTheHeaterMan described.

    Do you have fin tube baseboard? How many feet of finned tube?

    If the home heats comfortably now, then the boiler doesn’t need to be sized any larger than the heaters attached to it.

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream