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Is there a way to save this boiler?

We have oil fired steam US Boiler V8H5.
New boiler was in stalled in December 2016.
On a recent visit by a plumber, he indicated that the counter on fresh water feeder was a bit high for such a new boiler at 348.
I zeroed the counter and discovered that the feeder has feed 6 gallons of water in 7 days.
Upon removal of the flute from top of the boiler, I found corrosion on one of the boiler elements above the water line.
Temporary over-fill of the boiler indicated that the corrosion is seeping some water.
There is also some white smoke coming out through the chimney when the boiler fires.

Is there some stop-leak to save this boiler?
Also what could cause this on such a young-ish boiler?

Comments

  • Ironman
    Ironman Member Posts: 7,623

    I’m pretty sure that the leaking section of the boiler can be replaced. Who you could get to do it, the availability of the part, as well as the cost, that’s a different matter.

    If one section is leaking, then it may not be long before another one is.

    How about posting some pics from a little further back so that we can see the near boiler piping?

    Bob Boan
    You can choose to do what you want, but you cannot choose the consequences.
  • patrykrebisz
    patrykrebisz Member Posts: 8

    Near boiler piping looks good.

  • Ironman
    Ironman Member Posts: 7,623

    Negative on the Stop Leak. Anything that would stop it would also clog vents and other components in the system.

    There’s no such thing as a mechanic in a can.

    That boiler is also very dirty and in need of cleaning which can be very difficult, if not impossible, on a pin boiler like that one.

    Make your next boiler a MegaSteam. It’s far superior than that one.

    Bob Boan
    You can choose to do what you want, but you cannot choose the consequences.
  • ethicalpaul
    ethicalpaul Member Posts: 7,055

    wow how thin must burnham be making those castings?

    And wow that boiler looks big. Ed’s advice above is very good

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    Long Beach Ed
  • patrykrebisz
    patrykrebisz Member Posts: 8

    Don't US Boilers come with 10 year warranty? Or is it a marketing gimmick and US Boiler will somehow find a way to talk themselves out of honoring this? Anyone has experience?

    Ed, i'll measure the radiators and get back to you tomorrow.
    House is in Peekskill, NY.

  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 16,934

    Could be some warranty left. Do you know who installed it??

  • patrykrebisz
    patrykrebisz Member Posts: 8

    Here are the radiators the new boiler would have to feed:
    1st Floor:
    A.(24 ribs): 35x22x5
    B.(24 ribs): 35x20x5
    C.(24 ribs):35x20x5
    D.(Baseray): 14ft (has return)
    E.(Baseray): 6ft

    2nd Floor:
    F.(14 ribs): 20x23x3
    G.(26 ribs): 38x20x5
    H. (22 ribs): 32x20x5
    I. (Baseray): 8ft

  • KC_Jones
    KC_Jones Member Posts: 5,868

    Need pictures of each different style of radiator, it looks like you have essentially 3 different sizes. The picture will tell us the style to know how to look up ratings. Then the EDR can be developed from that.

    Based on a few guesses I'm estimating that current boiler is ridiculously oversized. Could you post a picture of the rating plate on the current boiler?

    2014 Weil Mclain EG-40
    EcoSteam ES-20 Advanced Boiler Control
    Boiler pictures updated 2/21/15
  • patrykrebisz
    patrykrebisz Member Posts: 8

    For pics of radiator you would have to wait a few days (i'm away from the house now).

  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 16,934

    You need to post some radiator pictures. What you call ribs are "sections"

    Also what measurement is the height of the radiator?" Which is the width?

    Also on the radiator width or thickness how many tubes are there/ I would think three.

    From the pictures and the measurements then I need to be able to tell if the rads are collum type, thin tube or regular tube

  • patrykrebisz
    patrykrebisz Member Posts: 8

    Pics of radiators. Im including only one pic of the baseboard.
    A:

    B:

    C:

    D:

    F:

    G:

    H: