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Electric Steam Boiler
Alan (California Radiant) Forbes
Member Posts: 4,207
We removed the two heating elements on an electric steam boiler for the steam rooms at a health club that had stopped working. The water quality is bad and the elements and tank are full of minerals.
8.33 lbs./gal. x 60 min./hr. x 20°ΔT = 10,000 BTU's/hour
Two btu per sq ft for degree difference for a slab
Two btu per sq ft for degree difference for a slab
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Comments
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So people are just sitting in those steam rooms breathing it in?0
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Steam is steam. What else is in the water stays behind when you boil off all that water. That is why it is inside the boiler and stuck to the elements. But you already knew that! Evaporation has the same effect. a humidifier pad makes the water turn into humidity... not the minerals in the water. That is why there is a need to replace humidifier pads during maintenance.random12345 said:So people are just sitting in those steam rooms breathing it in?
Edward Young Retired
After you make that expensive repair and you still have the same problem, What will you check next?
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The hot wall temperature of the element is like a magnet for the minerals in the water. The build up starts day one. Much of the sludge is what falls off from the element overtime.
Eventually enough build up prevents the element from getting the heat energy to the water.
Is there some way to reduce the amount of minerals in the fill water. My e even one of the mg Eric or TAC devices.Bob "hot rod" Rohr
trainer for Caleffi NA
Living the hydronic dream0 -
I'd never heard of steam rooms until now. Saunas yes. Never knew an electric steam boiler was used for this purpose. Not concerned about the minerals, but whatever other volatile components get carried out with the steam. Chloramine, disinfection by-products are two I've heard of. A little research shows that they can be a breeding ground for bacteria and molds because the humidity and warm but not hot temperature isn't enough to kill them. If it's kept clean and so is the water and sitting in there has health benefits, good.1
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A simple carbon block filter would filter out the smelly stuff like chloramines.
I doubt much bacteria lives at those temperatures??
We sell high psi close off zone valves to Mr Steam, (not pictured some models flush after every steam cycle to help keep the scale and sludge reduced. Although it does waste some water.Bob "hot rod" Rohr
trainer for Caleffi NA
Living the hydronic dream1 -
We installed this one two years ago. They used to have a maintenance guy that cleaned the tank and elements every 6 months, but he's gone after they reduced their staff because of Covid.
They removed the water softener and installed a whole house filter. A cheaper way to go, but does nothing to filter dissolved solids; but even with the softener, they were still getting a lot of mineral buildup.
A water analysis will put us in the right direction.
I'm the service rep. for Steamist in the Bay Area; kind of a side gig that I've been doing for 12 years. The guy I replaced was electrocuted and died.
8.33 lbs./gal. x 60 min./hr. x 20°ΔT = 10,000 BTU's/hour
Two btu per sq ft for degree difference for a slab0 -
I meant the steam room not the boiler when I mentioned germs. I'd be surprised if most gyms are doing any kind of filtration before the water enters the boiler.0
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I don't see any installations that treat the steam for germs or contaminants; only aromatherapy. This one meters Eucalyptus oil to the steam.random12345 said:I meant the steam room not the boiler when I mentioned germs. I'd be surprised if most gyms are doing any kind of filtration before the water enters the boiler.
The steam rooms are usually aired out and scrubbed every night. It's essential, otherwise it can get away from you. Mold buildup and the associated smell.
Steam is a big draw for gyms and health clubs. The members complain when its not working.8.33 lbs./gal. x 60 min./hr. x 20°ΔT = 10,000 BTU's/hour
Two btu per sq ft for degree difference for a slab1 -
It would be interesting to try one of these conditioners
I think RO or DI water would be too aggressive. An ion exchange water softener not quite enough removal?
supposedly these devices keep minerals in suspension and they flush thru
https://www.zilmetusa.com/zproduct/activflo-lite
Bob "hot rod" Rohr
trainer for Caleffi NA
Living the hydronic dream0
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