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Hydronic Heating System Blowing Out Cold Air In the Middle of the Night

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I have a very unusual problem. I have a hydronic heating system in my house. It functions perfectly fine during the day, but at some point in the middle of the night /early morning hours it starts blowing out cold hair and runs nonstop. If I shut it off and restart it, it will start blowing out hot air again and the house will heat back up. I keep the temp set at 70 at night when I go to bed and 73 during the day hours, but I'll wake up in the morning and it will be 65 degrees in the house. I can feel the cold air coming out of the vents. Once I restart it and it begins blowing air again it typically works the rest of the day until I wake up again the next morning.

I've had people out here four times now to look at it. They've drained the water heater and flushed out all the sediment. They've purged the air out of the system. They have also replaced the taco pump. The guy who was last here two days ago said he doesn't know what else he can possibly do.

Has anyone ever encountered a situation like this?

Comments

  • kcopp
    kcopp Member Posts: 4,432
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    Can you give us more information? # zones? Thermostats? Maybe a few pix...
  • MaxMercy
    MaxMercy Member Posts: 508
    edited January 2021
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    Once I restart it and it begins blowing air again it typically works the rest of the day until I wake up again the next morning.

    What exactly are you restarting?

    The technician will have to actually be there when the problem occurs. Next time it does it, leave it blowing cold air and have him see why the water isn't circulating.
  • SamInLasVegas
    SamInLasVegas Member Posts: 6
    edited January 2021
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    kcopp said:

    Can you give us more information? # zones? Thermostats? Maybe a few pix...

    One t-stat in the upstairs hallway. No zones. Just one setting for the entire house. It's not a big house.
  • SamInLasVegas
    SamInLasVegas Member Posts: 6
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    MaxMercy said:

    Once I restart it and it begins blowing air again it typically works the rest of the day until I wake up again the next morning.

    What exactly are you restarting?

    The technician will have to actually be there when the problem occurs. Next time it does it, leave it blowing cold air and have him see why the water isn't circulating.
    I'm restarting the unit in the upstairs hallway. There is what looks like a light switch next to it that controls the power to it. I flip that switch off and then turn the t-stat from heat to off. Then I restart them.

    Here is a video I took this morning

    https://www.dropbox.com/s/n0quy31t8bguwap/Heating.MOV?dl=0


  • Zman
    Zman Member Posts: 7,569
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    Umm, The problem is rarely with the thermostat. What's under the hood? Is it a boiler feeding that in wall cabinet heater? Are the boiler pipes getting hot?
    Pictures of the mechanical equip would help.
    "If you can't explain it simply, you don't understand it well enough"
    Albert Einstein
    kcopp
  • pecmsg
    pecmsg Member Posts: 4,861
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    By turning it off and back on your resetting whatever is shutting it down.
    What type of boiler?
    Piping arangement?
    Look for trouble codes.
    kcopp
  • unclejohn
    unclejohn Member Posts: 1,833
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    Do you have hot water at the sink the times it quits working. Sounds like the fan starts but no pump. The pump relay is where I would start.
  • SamInLasVegas
    SamInLasVegas Member Posts: 6
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    Zman said:

    Umm, The problem is rarely with the thermostat. What's under the hood? Is it a boiler feeding that in wall cabinet heater? Are the boiler pipes getting hot?
    Pictures of the mechanical equip would help.

    I'm attaching pics below
  • SamInLasVegas
    SamInLasVegas Member Posts: 6
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    pecmsg said:

    By turning it off and back on your resetting whatever is shutting it down.
    What type of boiler?
    Piping arangement?
    Look for trouble codes.

    Attaching pics below. There haven't been any trouble codes on the water heater. The codes indicate it's running like normal
  • SamInLasVegas
    SamInLasVegas Member Posts: 6
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  • JUGHNE
    JUGHNE Member Posts: 11,062
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    Pump sticking on early AM heating call, power off and back on might nudge it to go.
    Or pump relay....or time delay relay .....both are visible in picture.
    kcopp
  • Jon_blaney
    Jon_blaney Member Posts: 316
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    It is definitely an electrical issue. The pump is not starting when there is a call for heat after a cool down. Failing components can be effected by temperature.
  • HVACNUT
    HVACNUT Member Posts: 5,841
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    My money is on the sequencer on the right side in the air handler.