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Ok, I'm still in the drunk brainstorming stage. So everyone relax.
I'm thinking I can fix a cracked boiler section with spray foam. The crack is on the top far above the waterline. It's the last section. What I'm trying to do is kill/cut off the top of that section.
I figure I'll drill 2 holes fill it with foam which will float on the water, the foam will fill up the top space and the boiler will run on 4 sections instead of 5.
I'd love if people told me why that wont work in a scientific way so I learn something. Instead of the standard, fix it right, call a pro, spread your cheeks, kinda stuff.