Combi Boiler Design Suggestions
Greetings,
I'm upgrading my boiler to a new Navien NFC-250/200H combi boiler. Here are my particulars:
3500sqft colonial home, 3 zones, fairly new construction (2013), 3 ecobee thermostats, NY (Long Island)
1st floor - 69 ft of slant fin baseboard
2nd Fl. - 71 ft of slant fin baseboard + bath has a small air coil in the bottom of a cabinet( bath is always the coldest room)
Basement - Hot Air Coil at Air Handler
I'm upgrading from my current system due to my indirect water tank needs replacement and going with this Combi unit.
My biggest question or concern is whether to go with individual pumps (like the 007e or 0015e, or Grundfos Alpha 1558) for each zone (3 circulator pumps)
OR
go with a delta-T or P pump with zone valves (sentry valves) ? Really trying to see which one is best for my case now that Im going with a mod/con boiler and trying to minimize short cycling. Dont know which one will be the best efficiency wise so that I can operate the boiler in condensing mode for the longest time possible even though I do use baseboards for heating my home.
Any feedback is greatly appreciated.
Thanks
Comments
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69' at 500 btu per ft= 34,500 btu/hr, call that a 3.5 gpm required
71' is 35,500, call that 3.5 gpm also
What size is the air handler? call it 30,000
so a total load of 100,000 @ 20 delta you need to move 10 gpm
10 gpm is within reach of the small delta P circs like an Alpha 15-58
So 1 pump and 3 zone valves is my choice. The delta P circ will modulate with ZVs opening and closing.
Individual zone pumps to move a small 3 gpm load seems overkill to me, but plenty of opinions for pumps vs circs
That boiler can modulate down to 13,000 btu/hr. You want the boiler to be able to modulate down near the smallest zone requirement, so you are good there.
I would go into the control and limit heating output to maybe 100- 120,000 btu/hr
So now you have a boiler with 200,000 output in DHW mode, but you downsized it for heating loads. That helps limit cycling.
Outdoor reset is a nice feature if you take the time to dial it in.
Bob "hot rod" Rohr
trainer for Caleffi NA
Living the hydronic dream1 -
Revisiting this installation for my home. I have a Cast Iron boiler operating with an indirect water heater. The water heater needs replacing (12 yrs old and leaking inside) so it got me investigating mod/con combi units. My plan for now is to get a turbomax 30-3 as a water heater with the same boiler I have now and replace with a mod/con when the CI boiler craps out. What intrigued me was that the Turbomax can be used as a buffer tank as well as provide me DHW. That should help with short cycling of the mod/con and less abuse of the unit. Currently looking into the Bosch Greenstart boilers. Whats the consensus of this boiler? I'm also getting a quote for a Greenstart Combi unit from a plumber just to get an overall picture.
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are you going with a combi boiler (a boiler that has a heat exchanger built in that makes hot water instantaneously from the boiler(and some models have a very small storage tank to provide hot water while the boiler fires up))
or
are you going with a modulating condensing boiler and indirect water heater. an indirect is heated by boiler water through a coil in the tank (or in the case of a turbomax stores a volume of boiler water and heats domestic hot water through a large coil in that boiler water) but hot water is stored in a tank and the boiler only fires to reheat that tank as the stored water is depleted
setting up the indirect water heater as a buffer tank can get complicated.
it may be simpler and less expensive to buy an indirect water heater and size it to store enough hot water to cover your needs with a boiler sized to the heating load.
if you size the boiler to the heating load, a modulating condensing boiler should be able to modulate to the load of the smallest heating zone unless your zones are very small. if you pick the right boiler the controls for this are built right in to the boiler and ot can match the load without a buffer tank.
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Does the combi have the same output as the Turbomax? Do you need the output of a Turbomax? Rain heads? A lot of people? Jacuzzi? Laundromat?
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You are correct. The buffer tank idea will be more complicated and dont know if someone will be able to properly install it. Also it will be more expensive. I think I will just rather keep it simple and just get a HTP tank (thats what I have now, although its the basic unit contender …non Stainless Steel) and when my CI boiler goes, I'll replace it with a heat-only mod/con boiler. Seems that a combi unit has limitations eventhough we are family of 4 with full baths.
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a combi might keep up with 4 showers at once in some place that is warm where the incoming water is say 60f but where i'm at the municipal water is like 35f at some times in the winter and a single residential size boiler isn't going to be able to heat that instantaneously.
if you are buying a stainless indirect, look at the chloride content of your water and the specs of the tank, places with a lot of road salt tend to have municipal water with a lot of chlorides.
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I believe I found the diagram of the system that I will like to install. I believe, and please correct me if I am wrong, that by going indirect, less abuse to the mod/con boiler happens compared to a combi and even further with using it with a buffer tank. Yes, the cost is higher now, but the idea is for the longevity of the boiler to give me more years of use. Here are my particulars:
Home 3500 sqft (2 zones baseboard) + basement (1 zone hot air coil), 3.5 baths, NG, Long Island, NY. 2025 Therms usage 912. Currently have a Weil Mcclain CI (CGI-5) boiler with an indirect. The indirect needs replacement asap.
Now my dilemma is what brand of boiler to use. I see Navien has a lot of controls built in for the zones and also has a DHW sensor available for the turbomax. This allows the boiler to be setup for priority DHW. There are so many brands from Bosch, NTI, Lochnivar to name a few. I have settled on also using TACO 0018e pumps for its Bluetooth configurability of each pump (4 pumps). Im also open to using zone valves with one 0018e pump as my current setup has 1 pump (007) with 4 zone valves.
Any help is much appreciated.
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with a reverse Indirects you will need to maintain that tank around 180 to get the rated performance. So the mon con efficiency will drop when operated at those temperatures.
Got enough fin tube to run at lower than 180 SWT temperatures. probably some of the heating season the outdoor reset will lower the operating temperature
Plus look at the btu/ hr input required with reverse Indirects. There are some advantages if you need a buffer for the radiant. Most mod cons turn down 10-1. So unless you have some micro zones used constantly, you may not need a buffer? With a two zone system and a mod con, I doubt you will need a boiler buffer.
Another common approach is use an indirect with a lot of coil surface area. This allows you to generate DHW to 120 with maybe boiler running 140 SWT, so staying within condensing range.
Heat-Flo has these hi performance tanks with large dual coils, Viessmann also.
It takes X amount of btu to heat water regardless if it is in a tank, coil, or tankless.
Tankless and combis are usually rated at a gpm flow at 77 degree temperature rise. Some are at 70 degree rise, so read the spec carefully.
Most DHW systems run 120 degrees, so a 77 degree rise takes 43 incoming to 120.
people show with water in the 100-106 degree range, so you are adding some cold to 120 water to shower.
If your incoming water temperature drops below 43, obviously the gpm performance of a tankless or combi drops.
Really the main difference between a tankless or combi is that you are not storing hot water, and you have a near endless supply when sized properly. It is a family preference question, both are commonly used with fine results.
In northern climates with above ground storage towers water can drop into the mid to high 30’s in winter,
While Bluetooth is a clever feature on a circ, how often do you plan on adjusting the pump? Do you have design numbers to adjust to?
My fav is a single delta p style pump with zone valves. The auto adapt function allows the pump to adjust to your system’s needs. That may be a better pump operation mode than you and your app can select🤔
Bob "hot rod" Rohr
trainer for Caleffi NA
Living the hydronic dream0 -
Hi, for the Heat-Flo product, which one should I be looking for: Indirect water heater, high output indirect or hot water booster/storage tank?
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Here are their high output models and specs.
The show perfomance from 200 boiler supply all the way down to 120 supply.
It really comes down to what you want or need, there is no one size fits all.
If the previous tank was adequate with a GV-5 boiler, use that recovery number to size a new one.
Personally a Lochinvar Knight 105,000 with one of the high performance Heat Flo tanks would be my choice. a similar size to the boiler you have and plenty of btu for a big DHW supply.
A 60 gallon high output with 80,000 boiler input give you plenty of Dhw. Pipe it with a dedicated 14 gpm pump for full performance
Bob "hot rod" Rohr
trainer for Caleffi NA
Living the hydronic dream1 -
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My current Indirect Water Tank SSC-50 is listed as follows:
The new one I just placed an order for is this:
I never had a problem with hot water in my house, so I matched to what I currently have and placed an order for the 45N which is a 39 Gal tank. Just double checking if this is correct or should I go with the next bigger tank…the 55 Gal. I didnt see the reason to do so since its $750 more.
Thanks
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I think you will be fine.
Another option if you do run short is to run the tank at 140- 150 and use a mix valve to 120. That adds some drawdown capacity.
Bob "hot rod" Rohr
trainer for Caleffi NA
Living the hydronic dream0
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