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Monoflo tee and pumping away

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JhellHVAC
JhellHVAC Member Posts: 3

I am an installer and have been in the trade for 6 years. I was taught pumping away on boilers from the first heating season Ive ever encountered. Ive read Dan's "pumping away" book. I recently just got 2 more of his books because I loved it so much. There is a sort of debate going on at my shop between me and some other guys. I am being told that on mono flow tee installs I cant put the circ on the supply and it needs to go on the return. Reason being in the past before I was there they have installed boilers where the previous boiler had the circ on the return and they installed circ on the supply and had all kinds of "trouble". Dont get much more information than that. Kind of wanted to post to the forum and see what others thoughts are. Im known as the "pumping away" kid at the shop so this is the second time a sales person or supervisor has advised me I have to install the circ on the return for this particular install. Pros or cons? Thanks in advance!

Comments

  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 19,605

    They don't know what they are talking about.

    In most residential systems the pump location doesn't matter because the systems typically have little pressure drop.

    But pumping away is better and if possible, you always pump away from the expansion tank.

    mattmia2EdTheHeaterManHomerJSmithclammy
  • hot_rod
    hot_rod Member Posts: 26,619

    just to be clear the pump could be on the return and still be pumping away as long as the expansion tank is connected at or near the pumps inlet

    Many mod cons have the pump on the return to help overcome pressure drop in the boiler

    Here are two examples, one with pump at return, one at supply

    Typical ci boilers have low pressure drop so tank at return, pump on supply is still “pumping away”

    IMG_1415.jpeg

    What is important is for the air purger to be at the boiler supply out, the hottest point in the system

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    mattmia2GGross
  • mattmia2
    mattmia2 Member Posts: 15,636

    ideally you are also pumping out of the air separator so it is both highest temp and lowest pressure.

    the water doesn't know if you're pulling it or pushing it, it is the same either way once you're in the system loops.

  • Jamie Hall
    Jamie Hall Member Posts: 26,846

    And the behaviur of a monoflow system has nothing to do with the location of the pump nor even the static pressure in the system. It does, however, have a lot to do with the water velocity in the distribution pipes — so one way to mess it up which your guys may have found is to substitute a very different pump…

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
    hot_rodmattmia2JhellHVACEdTheHeaterMan
  • hot_rod
    hot_rod Member Posts: 26,619

    high pressure drop through the monoflo circuit, plus the fact radiators are in series makes the pump selection critical for it to work as intended.
    Inadequate flow may leave you with cool emitters at the end of the loop

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    JhellHVAC
  • HVACNUT
    HVACNUT Member Posts: 7,235

    If you're replacing a boiler where there's a mono flo system, its important supply and return flow stay the same. Where in a series loop it doesn't matter if you reverse flow in most cases. I've replaced numerous boilers where's there's a mono flo system and the old had the B&G 100 on the return. New installs always pumping away. Never an issue.

    JhellHVAC
  • JhellHVAC
    JhellHVAC Member Posts: 3

    I appreciate the feedback. My thoughts for why they had problems in the past was flow problems/ pump selection just like you guys stated. Just wanted to make sure I wasn't alone in my ideas/ thinking

  • Intplm.
    Intplm. Member Posts: 2,831

    You're not. And I hope you are wearing the nickname "PumpingAwayKid" as a badge of honor. It's a great title to have.

    EdTheHeaterManJhellHVACSuperTech
  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 11,580

    I would get tee shirts and hats with "The Pumping Away Kid" and wear them proudly.

    Screenshot 2025-11-14 at 7.52.33 AM.png

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

    Intplm.
  • Intplm.
    Intplm. Member Posts: 2,831

    And why were circulators shipped on the return in the past? I remember reading an article that @DanHolohan wrote years ago. I believe he mentioned one reason was ease of shipping?

    JhellHVAC
  • HeatingHelp.com
    HeatingHelp.com Member, Moderator, Administrator Posts: 194

    @Intplm., he mentions it in this video at the 17:37 mark.

    Forum Moderator

    Intplm.JhellHVAC
  • hot_rod
    hot_rod Member Posts: 26,619

    I think some packaged cast boilers still ship with circ on return?

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream