Is a cap a must?

As I get ready to install a SS chimney liner is a cap mandatory? My other flues,terracotta, don't have them and they are 4o years old. Never had a bird/animal situation. The reason I am inquiring is the SS caps are SO big and it would look very old on our cape cod style home.
Thoughts?
Thanks
Comments
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The cap keeps water out and prevents backdrafting in certain wind conditions.
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The UL 1777 listing requires a rain cap. It does not have to be the one offered by the liner mfr. However, if you make a custom one, you must follow NFPA 211.
Water is the #1 enemy of masonry, esp. chimneys. It breaks down the mortar, softens the brick, stone or terra cotta. The Terra cotta tiles, if made to ASTM C-315, which many are not, does have a vitreous inner and outer face that is water resistant. However, the 1" thick ends are very porous, very hygroscopic clay. These very vulnerable ends are bedded in ordinary Portlance cement (OPC)-based mortar. This mortar absorbs more water than old lime mortar but unlike lime, does not facilitate drying. This, moisture gets trapped in the flue joints. Vapor diffusion drives it inwards towards the drier interior where it encounters the outer face of the flue tile and finding no bridge but instead a capillary break so it condenses and, by gravity, drains down into the lower parts of the chimney where it can take decades to manifest the damage. As you burn, acidic flue gases condense on the walls of the flue, thus resulting in liquid acid draining down into those vulnerable OPC mortar joints. Basic chemistry: acid + base > salt + water. The mortar is converted into sand and salt. Rain keeps these acids and salts soluble so they can migrate. The salt is drawn by osmosis to the exterior face of the chimney where it concentrates as efflorescence. Salt attracts water so an insidious cycle of water, acid and salt conspire to convert the chimney mortar into sand and salt. Thus, you are ledt with a stack of bricks sitting on salty dirt. The 'mortar' has lost its bond so the masonry is no longer intact. It will eventually become unstable and fail.
That is why you keep water out of masonry.
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Thanks for your replies! Now it has me thinking about a project! So I have been considering learning TIG welding and the idea of fabricating a cap that will cover all 3 flues. I have a design in mind but pondering the way to attach it to the cap. I rebuilt the chimney 2 years ago and poured a new cap. The chimney is 4'x5' so there is alot of real estate up there. Not sure is fastening it directly to the concrete cap with say Tapcons?
Thoughts?
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Tapcons work good when used properly and in the correct applications.
I've seen a lot of guys use them very wrong and then say they suck.
I'd consider some stainless 1/4" Tapcons for that and don't overtighten them. I don't know where you're located but if your area gets very high winds I'd design accordingly.
Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.
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I'd also put silicone or osi quad around the heat and surface of the tapcon so it doesn't act as a path for water to get in the masonry cap.
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they are a little iffy in my structural cay tile basement walls.
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Does the manufacturer say you can use them in that material?
Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.
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it seems to be intentionally impossible to find a statement about what materials yo can use their product on. it gives ratings in "concrete" and "block". If the fastener strips out it makes a good hole for a rawl plug.
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I've only seen ratings in concrete (or CMUs which are concrete). That's also all I've ever used them in.
That makes me think they're only intended to be used in concrete / concrete block.
Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.
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Hi @Cyclist77 , Any chance of a photo of what you have up on the roof? I'm wondering what options exist for solidly attaching a cap (other than lead weights). 🤔
Yours, Larry
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Hi, It would take some sheet-metal skill to make a single cap, but it seems to me that stainless band clamps can be used to attach to the three outlets, pretty much eliminating any risk of damage to them. 🤠
Yours, Larry
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