Extending Slant-Fin Hot water baseboard

Have not gotten quotes yet, and all work will be done by a licensed professional, but wanted to just get some early feedback from the experts here.
How fairly difficult/expensive/easy/inexpensive would it be to extend slant fin baseboard 90° in just one room to give it the proper amount of heating BTUs? An additional 7 feet (4200 btus) of baseboard is needed per heat loss calculations.
My boiler (older ARCO boiler, but in excellent operating condition) can handle the extension, so no concerns there. My home is a single zone gravity system, but this baseboard is on its own loop and heats with no issues, it’s just not enough length.
More Context:
This larger bedroom is a work in progress and one of the projects is addressing the heating. This is the only room in my home with a baseboard radiator but it is only 10 feet which is not enough btus (the rest of the home has standing cast iron radiators). On the coldest day, this room only can get to 65°. My temporary remedy is utilizing a portable electric baseboard heater set to low (500 watts) and its built in thermostat engaged to get the room to 70° (my comfort level).
Did that for a whole month just as an experiment, it was plugged into a smart plug with energy monitoring. Over 24 hrs it would consume 10-11 kWh which came to a little over $50 to the electric bill that month. I absolutely DO NOT want that long term $$$. Hence wanting to extend the central heating that I’m already paying for. 😬
*seen in the 3rd picture is the portable electric Intertherm heater that can be used to get to the proper BTUs. But having dual systems working to heat 1 bedroom is not ideal at all with electric resistance heat cost. $$$$
Thank you all!
Lifelong Michigander
-Willie
Comments
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Is there a basement or crawlspace below this room? If yes, it should be a straightforward job except for the fact that it's a gravity system. Adding more pipe increases the pressure drop in the system and could stop flow. I would hear what your contractors have to say about it.
What is the size of the pipe inside the BB? 1"? 3/4"? Whatever it is, don't decrease the size and make sure they properly ream their pipe.
8.33 lbs./gal. x 60 min./hr. x 20°ΔT = 10,000 BTU's/hour
Two btu per sq ft for degree difference for a slab0 -
Forget about extending the baseboard. Nearly impossible to do with finished floors. The new return line must go in the floor.
Use the existing piping and install a high output baseboard. With this product you can get almost 7000 BTUH with 180F water with a 7' unit.
https://smithsep.com/products/he2-heating-edge-baseboard/
The installation cost should be quite low if the unit size is the same as your existing.
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Is the entire system still running gravity with no circulator or is a former gravity system comverted with a circulator?
Regardless, its not the best thing to have baseboard on the same system with CI radiation because they don't heat the same.
A couple of options are to add baseboard but it may not work to your satisfaction. Or take the baseboard out and install a CI radiator.
Is the baseboard on it's own loop or tied into the gravity system?
Pictures will help.
of the boiler and boiler piping from 8' away and pics of the baseboard piping where it connects to the system
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It looks as though floor was added after the BB was installed. That space under the BB is very important and if it's made smaller by adding flooring, could reduce heat output by reducing flow. It should be around 2". I'd move that carpet further away as well.
8.33 lbs./gal. x 60 min./hr. x 20°ΔT = 10,000 BTU's/hour
Two btu per sq ft for degree difference for a slab2 -
Alan (California Radiant) Forbes - This is a second floor bedroom. The kitchen is below. See pictures below. Not sure of the exact pipe size. But I will note not to go smaller than what is there.
LRCCBJ - That still would not be enough heat for this room. Heat loss calculations call for 8000 BTU, but I actually would be perfectly happy with over 9000 BTU for the simple fact slant fin does not hold heat the way a cast iron rad does.
EBEBRATT-Ed - Whole house is full gravity with no circulators (expansion tank in attic). This baseboard branches off from the supply and return line that supplies and returns the water from this baseboard and the kitchen cast iron rad. Previous owner explained to me that the original cast iron froze and burst while she was gone on vacation one winter (the boiler didn't fire). She came home to the kitchen full of water and insurance covered all the fixes. This would have been early 2000s. I acknowledge that it's not ideal to have baseboards with cast iron, but the system works just fine except there just isn't enough length in the room.
Getting a cast iron rad (new or used) upstairs that is the proper size for this room would be very difficult. Whether I rescue a longer under the window rad or a taller rad, I'm easily looking at 300-400 pounds I must get to the second floor for this room and my stairs have a tight landing/turn to get fully upstairs. Here are requested pics that show the full path back to the boiler.
- Kitchen: Those are the supply and returns for that bedroom that serves the slant fin radiator.
2. Immediately below picture 1 (coal room). That Kitchen rad is serviced by these lines as well. (yes I know that's asbestos)
3. expanded view
4. expanded view of coal room
5. other side of wall from the coal room. That other piping (and valves) is to/from the second kitchen rad (not pictured)
6. Making the turn and supply and return lines to the boiler.
7. close up of boiler.
Thanks!
Lifelong Michigander
-Willie
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So the feed and return are full size and reduced just at the baseboard? I can't see doing the output you want in 7 feet unless you go with a full size rad.
Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.0 -
@delcrossv Yes, at the baseboard the piping is reduced down in size and under the flooring. See the baseboard without the beauty covers.
Lifelong Michigander
-Willie
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A Runtal wall mount panel may get you where you're going. look on both the residential and commercial sides of the site. The R3F has really high potential outputs, and can be ordered with 3/4 connections.
(and it's not 400 lbs!)
Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.1 -
It looks like someone put a replacement cover on it, possible without proper hangers to hold the element at the correct height.
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You could use baseray and stack it like on around page 14 here:
https://s3-us-west-2.amazonaws.com/catsy.782/Baseray+Radiator+IO+Manual.pdf
I think the fintube needing a higher cycle rate than the ci is as much of an issue as the output.
To calculate the output you need, you should do a heat loss on a coupel other rooms and compare the output of the existign radiator in those rooms to the calculated heat loss. If the radiator is oversized you should oversize your radiation in the bedroom a similar amount.
You could also use 2 or 3 smaller radiators connected together.
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I put the new covers on, they just snap on around the existing unit. You just remove the dampers and front face plates. You cannot fully tell in the picture as that isn’t the focus, but there is clearance and convection is working just fine. But that still is not going to change the fact that this is undersized and not putting out enough BTUs for the size of the room.
Lifelong Michigander
-Willie
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thank you for these options. I had thought about connecting smaller rads together but wasn’t sure it would work. There’s even someone on Marketplace trying to unload some smaller ones. My only thing they have to be matching lol. My OCD won’t allow mismatched lol.
Lifelong Michigander
-Willie
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you could do a tall one next to the window and a short one under it.
you can buy new ci radiators from us boiler and they aren't super expensive.
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Sounds like you have a pretty good grasp of what is needed. If you only adding 7' of baseboard I would try it but you may want to upsize some of the 3/4" to something larger.
I am assuming the existing baseboard gets hot.
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@Alan (California Radiant) Forbes
Thanks! Painted it myself to give it a fresh new look.
Lifelong Michigander
-Willie
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That still would not be enough heat for this room. Heat loss calculations call for 8000 BTU, but I actually would be perfectly happy with over 9000 BTU for the simple fact slant fin does not hold heat the way a cast iron rad does.
Let's say you are correct that your heatloss for the room is 8000 BTUH. Calculations are notoriously in error, usually resulting in values that exceed the actual loss.
What you're not grasping is that fact that the 8000 BTUH is only necessary on the design day………….the coldest day of the year for your location. The room does not need 8000 BTUH on any other day. So, you MIGHT suffer a small drop in room temperature on that one day. Meaningless.
Your argument for "holding the heat" is not at all relevant. A CI radiator provides both RADIATED HEAT and convective heat.. A baseboard provides only convective heat. The amount of heat necessary for the room is the same.
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Where I live, it’s gets below 0° multiple days during the winter, so yes, I need consistent heat to the level of the heat loss calculation. This is why I’m in this position now because whoever did this for the previous owner did NOT do a heat loss calculation and this baseboard is undersized for the room.
As for the “holding heat” comment, I was referring to the fact that CI rads hold heat (radiate/convect) for hours after the boiler shuts off and can continue heating a room where as slant fin does not have that ability by design as it’s a completely different medium to heat a room.
Lifelong Michigander
-Willie
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Where I live, it’s gets below 0° multiple days during the winter, so yes, I need consistent heat to the level of the heat loss calculation. This is why I’m in this position now because whoever did this for the previous owner did NOT do a heat loss calculation and this baseboard is undersized for the room.
Sorry, I misread your original post. The current baseboard is 10 feet and you wish to replace it as its output is approx. 4500 BTUH. I had utilized 7 feet in the original recommendation but this is the value you placed on an additional baseboard.
IF you were to replace it with the recommended H2 baseboard from Smith, its output would double your existing and you will get 9000 BTUH.
The use of the Smith will GUARANTEE that you can maintain 70F on the design day.
This is, by far, the most economical solution and requires the least invasive plumbing. Any additional panel radiators or baseboard that you add will have piping running along the floor. You cannot easily run it beneath the floor. Of course you could utilize a giant panel radiator (24" x 48") but that would need to be NEXT to the window (you don't have 24" below the window with clearance beneath the panel rad) and you'd have exposed copper running along the floor beneath the window to the corner. Of course, you could box it in so it's not obvious, should you choose the panel radiator.
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Thank you! I will definitely check into the Smith option. I’m also still considering a new cast iron from suppliers still making them. I appreciate the responses!Lifelong Michigander
-Willie
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You can use two of the Burnham CR930CFS rads. This pair will give you the necessary output at 170F and they should just fit next to the window (not beneath it). However, I shudder to think of the cost.
You need some serious CI to get to 9000 BTUH.
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It's a bit of a trip, but these fellows would surely have a rad that would work. The difficulty, other than the trip, is the weight. You might find a short one with 40 sections………………….500 lb…………give or take.
https://www.northlandradiatorllc.com/
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I don't see how that heats at all. The elements are low enough already and the covers aren't helping. Minimum convection. Let it breathe.
Are you able to get supply and return temperatures for that branch loop? I bet its no more than a 10° temperature difference with the covers on. IDK the heat loss of the room. Maybe it does need linear feet, but those covers look like a hindrance.
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The beauty covers are not a hindrance and room heats. This issue existed before I even updated to the modern covers. Nothing is changing the fact that this room heat loss calculation calls for 8000 BTUs and 10 feet of slant fin is not enough to achieve that no matter how it is sliced and packaged. Hence the need to extend the length.
Lifelong Michigander
-Willie
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Do you have a real heat issue (ie room is too cold all the time) or Man J mismatch? Man J is very hard to get accurate with older houses. I have yet to see a normal sized room that needs 9000BTU even in an old house. Even 4000BTU is a lot for most rooms.
Also mixing cast iron with baseboard is recipe for trouble. You can get around it by adding running the baseboard circulator more and piping it to be able to steal heat from the cast iron rads when the boiler is off.
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I just assumed the baseboard was added on as zone with its own circ, I guess not.
Adding a circ to it so there is always water circulating should even out the temps and get you a bit more BTU out of the same length.0 -
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That is a good point. I've had flow reverse on me when I was monkeying with my gravity feed. Might still be worth a try as it is a simple modification if the pipes are accessible.
Do have to watch the flow rate, you can't pump very hot water back into the returns.
Proper large port cast rad/baseboard is the right solution.
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Can you get a closeup of them? How wide are the openings on top, 1 mm? I'm sure it's nice and toasty inside the cover.
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Here’s the site, scroll down further and they have a close up pic and breakdown (click on the dots). They do not make claims, but I actually get MORE heat with these just because how much more open these are for air flow. Here is the old. And once again, the camera angle is from high up but there IS clearance below to allow convection. Fun fact, previous owner had fiberglass insulation stuffed below all the fins 😂🤣. Removing all that instantly made this heat way better.
Lifelong Michigander
-Willie
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It actually heats very well and behaves just like any other baseboard on a forced circulation system. I only know this because my mothers nursing home is heated with slant fin baseboard and during the winters I like to put my hand over the one in her bedroom, and it literally feels the same as mine does when the system is operating, nice warm heat flowing up. Even after things shut off, it remains warm to the touch for a period. But of course, nothing like a cast iron rad would.
I also recently went to an estate sale, and one of my things is peeping the HVAC of the homes while looking at potential stuff to buy. 😂🤣 The house I visited a few weekends ago, 60s ranch, had slant fin baseboard and a modern boiler (yes I took a pic of boiler when I got to the basement because it look so nice and new). I did my hand thing over a few baseboards and just like mine, it felt the same. I was just wondering with newer forced circulation system would these somehow be PIPING HOT airflow coming out. Nope, felt just like mine does on gravity.
Lifelong Michigander
-Willie
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That is where I’m leaning after the conversation here. Cast iron baseboard. Easier to get that upstairs too. There’s even a few people on Marketplace with their cast iron baseboards they have taken out to switch to forced air for sale within reasonable driving distance.
Lifelong Michigander
-Willie
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You can stack Baseray.
Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.0 -
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Hello Willie,
I hate my hot water baseboard, and I wish we had cast iron radiators just like the ones we had in the apartment over my fathers grocery store that were steam radiators and the steam radiators in my wife's first home where she grew up-this home was a Montgomery Ward kit home that was shipped by railroad car with everything needed to build the home down to the tongue and groove board, nail, paint, asbestos shingle and hand fed coal boiler in one or two box cars.
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