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Maid-O-Mist Failure Rate ?

Harry_6
Harry_6 Member Posts: 144
Is it just me, or perhaps a bad batch, but I have recently been finding that after about a year the failure rate of Maid-O-Mist radiator vents has been around 15%. I installed 15-20 in a house and a year later 3 have failed shut. Has anyone else had this experience?
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Comments

  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 10,170
    edited November 2022
    Water or Steam?
    Never mind, I just saw you posted in Strictly Steam!

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

  • BobC
    BobC Member Posts: 5,512
    Is the boiler water reasonably clean?

    Many years ago i had a few (2 out of 6) with the wrong thread on them - straight threads, not tapered. I ran those through my 1/8 NPT die and installed them. That has to be 8-9 years back and they have all worked fine since.

    i did contact Maid O Mist and they went through the stock on hand and said all the threads were fine. They did offer to replace them but I had already reworked them. You may have gotten a bad batch, i would contact them and see what they say.

    Bob
    Smith G8-3 with EZ Gas @ 90,000 BTU, Single pipe steam
    Vaporstat with a 12oz cut-out and 4oz cut-in
    3PSI gauge
    ethicalpaul
  • ChrisJ
    ChrisJ Member Posts: 16,467
    BobC said:
    Is the boiler water reasonably clean? Many years ago i had a few (2 out of 6) with the wrong thread on them - straight threads, not tapered. I ran those through my 1/8 NPT die and installed them. That has to be 8-9 years back and they have all worked fine since. i did contact Maid O Mist and they went through the stock on hand and said all the threads were fine. They did offer to replace them but I had already reworked them. You may have gotten a bad batch, i would contact them and see what they say. Bob


    They went through all of their stock and all the threads were fine.


    Sure they did...... 

    I'm selling a bridge if you're interested.

    Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.

  • BobC
    BobC Member Posts: 5,512
    edited November 2022
    I worked as a tech and then an engineer at a military quality power supply house for 25 years. The reason military hardware costs so much is the mind numbing number of tests something has to be subject to to pass a military quality test. We had to follow the DOD quality practices and went through an audit every year to make sure those standards were meant. Part of the requirements were to use the AQL method to make sure a given part was up to snuff. A number of units would be randomly selected and subjected to a battery of tests. A table in the MIL spec was used to determine how many of a batch were subject to the tests.

    When I contacted MOM I told them the date, vendor and failure rate I encountered. I talked to someone down there a couple of days later and they said existing units from that batch had been looked at and records examined, they could find no evidence of bad units. This was not something that took detailed examination, you could tell something was off so I was willing to believe it was a random event. The gent I spoke to gave me his extension number and asked me to call him if I found any more bad threads.

    I worked in QA long enough to smell a rat and this didn't smell like one to me.

    Bob
    Smith G8-3 with EZ Gas @ 90,000 BTU, Single pipe steam
    Vaporstat with a 12oz cut-out and 4oz cut-in
    3PSI gauge
    ChrisJCLambethicalpauldelcrossv
  • ChrisJ
    ChrisJ Member Posts: 16,467
    BobC said:
    I worked as a tech and then an engineer at a military quality power supply hose for 25 years. The reason military hardware costs so much is the mind numbing number of tests something has to be subject to to pass a military quality test. We had to follow the DOD quality practices and went through an audit every year to make sure those standards were meant. Part of the requirements were to use the AQL method to make sure a given part was up to snuff. A number of units would be randomly selected and subjected to a battery of tests. A table in the MIL spec was used to determine how many of a batch were subject to the tests. When I contacted MOM I told them the date, vendor and failure rate I encountered. I talked to someone down there a couple of days later and they said existing units from that batch had been looked at and records examined, they could find no evidence of bad units. This was not something that took detailed examination, you could tell something was off so I was willing to believe it was a random event. The gent I spoke to gave me his extension number and asked me to call him if I found any more bad threads. I worked in QA long enough to smell a rat and this didn't smell like one to me. Bob

    I'm curious why a military generator using a 4A032 is so massive and heavy but only 3kw.

    We have several of these engines at work and they just seem..... anemic.

    Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.

  • BobC
    BobC Member Posts: 5,512
    Military gear is very conservatively rated but should be very robust. This assumes all the specs were met and it wasn't affected my chicanery in the procurement process. Commercial gear is usually lightly built and only lasts a few years, When I was overseas (many decades ago) we had generators 20+ years old that were used 24/7 and they just ran and ran as long as the PM was done.

    Bob
    Smith G8-3 with EZ Gas @ 90,000 BTU, Single pipe steam
    Vaporstat with a 12oz cut-out and 4oz cut-in
    3PSI gauge
  • Harry_6
    Harry_6 Member Posts: 144
    Boiler water is fairly clean. Years ago I had a Gorton vent, out of the box, perfect and beautifully plated except with no vent hole machined in it. It was as good a vent as a pipe plug is.
    EdTheHeaterMandelcrossv
  • PaulKolb
    PaulKolb Member Posts: 4
    Check for rust inside vent . My MoM vents internal bimetal strips rusted after one year and the vents stopped working.
    Shake/tap the vents to see if any rust particles come out.
  • RTW
    RTW Member Posts: 192
    As an aside, once a vent is installed and confirmed working, is there any consensus as to how often one should boil/clean them in white vinegar? Its been suggested to boil them approximately 5 minutes on this site but never read anything about frequency. Regards, Bob
  • ethicalpaul
    ethicalpaul Member Posts: 7,309
    I don't touch mine until/unless they show a failure

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    CLambdelcrossvHap_Hazzard
  • SteamingatMohawk
    SteamingatMohawk Member Posts: 1,040
    To what extent does boiling have any positive effect? Agitation, increased rate of chemical reaction, magic?
  • Neild5
    Neild5 Member Posts: 201
    Our building has approximately 100 radiators, I switched over to MoM as the old ones failed, in the last 5 years I had 2 of the new ones fail to the point that a vinegar bath didn't work. 
  • dko
    dko Member Posts: 668
    edited January 2024
    How many years would you say a specific vent should last to get your money's worth?
  • BobC
    BobC Member Posts: 5,512
    edited January 2024
    A MOM #5 costs 36% as much as a Gorton #5 on Supplyhouse.com - that tells me a Gorton would have to last almost 3x as lonh assuming your replacing them yourself.
    I've used them for about 8-10 years now and had no failures. I replaced all my Hoffman 1a's with MOM because the Hoffmans did not work on my system. I think ChrisJ was having the same problem, both our systems hace long horizontal radiator runouts.
    The Gorton's seem better built but are they 3x better? i settled on them because of the interchangeable orifice. I have noted some complaints about them here but don't know how widespread it might be.

    Bob
    Smith G8-3 with EZ Gas @ 90,000 BTU, Single pipe steam
    Vaporstat with a 12oz cut-out and 4oz cut-in
    3PSI gauge
    ethicalpaul
  • SteamNoviceNJ
    SteamNoviceNJ Member Posts: 7

    I had all new Gorton vents replaced when I did a boiler install in 2016-17.

    Some of those developed issues. And I tried a vinegar bath - with varied results.

    I ended up picking up some MOM vents (with the screw in adjustable end piece assortment). My thought was I could use the adjustable nuts to balance rather than purchase size-dedicated vents. And they cost much less than the Gortons.

    At first they seemed to work okay.

    But today I replaced 3 MOM vents that were 2-3 years old.

    All 3 had failed closed. I have not tried vinegar to see if I could free them up, but they really seem stuck.

    I wanted to like these, but I am really concerned about quality and longevity.

  • delcrossv
    delcrossv Member Posts: 1,918

    I've had a lot better luck with MOM than Gorton. i don't think any rad vent made today is a 20 year vent, unfortunately.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
    ethicalpaulLong Beach Ed
  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    I am beginning to think that for vents to last a long long time they can't really see steam (the call for heat has to end before steam reaches the vents).

    When they see steam, they see water, and corrosion occurs.

    Of course if your boiler is carrying water over to the main/radiators things can get worse a lot faster

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    delcrossv
  • delcrossv
    delcrossv Member Posts: 1,918

    Agreed. Just like steam traps on 2 pipe. If the rad is throttled so all the steam condenses, the traps last forever.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
    ethicalpaul
  • RTW
    RTW Member Posts: 192

    Maybe try boiling the failed vents in white vinegar about 3 - 5 minutes ( as recommended by the founder of this site) to see if that corrects the issue - it may be good practice to do this maintenance every 3 years Before the vent fails to encourage longevity.

    All the best,

    RTW

  • ChrisJ
    ChrisJ Member Posts: 16,467
    edited January 24

    Several thoughts.

    Why would you need vinegar for vents? There shouldn't be any mineral buildup because they should only be seeing pure steam / distilled water.

    All of my Gortons are now going on 13 years old. No issues that I'm aware of.

    I haven't touched or cleaned any of them. But, they rarely get hot and steam is practically never at most of them. A few nights ago I heard the vents on the Macon TRV's clicking and I heard a few Gorton's sniffling, so they were hot but that was at -5F.

    My Gorton 1 main vents obviously always see steam and those are actually older. Most are from 2011.

    Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.

    CLamb
  • Long Beach Ed
    Long Beach Ed Member Posts: 1,638

    Some systems have boilers so oversized and radiators so misplaced and steam so wet that they blow water through the vents daily. If the vent seats are indeed fouled, vinegar or a mild acid is the solvent for the gook that usually encrusts them.

    ChrisJ
  • Hap_Hazzard
    Hap_Hazzard Member Posts: 2,871

    I agree with those pointing to a connection between dirty boiler water and failing vents. I used to experience dirty boiler water and had a few vents fail, but then I replaced my return piping below the water line with copper and now the water stays clean all winter, and I haven't had a vent fail since. When I repiped my returns, I installed sight glasses so I could see the condensate, and I'm really amazed at how clear the water is.

    Just another DIYer | King of Prussia, PA
    1983(?) Peerless G-561-W-S | 3" drop header, CG400-1090, VXT-24
    ethicalpaul
  • Hap_Hazzard
    Hap_Hazzard Member Posts: 2,871
    edited January 27

    Boiling probably evaporates the acetic acid out of the vinegar so you can inhale it. I once tried just soaking a bad vent in white vinegar, and I must say it did a beautiful job of dissolving the plating and turning the vinegar green. The vent was still defective.

    Just another DIYer | King of Prussia, PA
    1983(?) Peerless G-561-W-S | 3" drop header, CG400-1090, VXT-24
    ethicalpaul
  • AdmiralYoda
    AdmiralYoda Member Posts: 713

    All of my radiators have MoM vents and I've had a pretty high failure rate. Most of them last about 2-3 years and start getting plugged up. It's that time again and two of my radiators are acting a bit off again. One doesn't heat up like it should and one sounds like the vent is stuck open.

    I also had my stash of old bad MoM vents in a box so I decided to do to attempt clean all of them with vinegar, and like most things…I went overboard.

    I boiled them in vinegar for about 45 minutes, then rinsed them out and then boiled them again in plain water. Both times lots of crud came out. After getting all the water out and letting them cool…the MoM vents still didn't rattle and I couldn't blow through them.

    So I decided to let them soak in vinegar overnight and repeated the boiling process again the next morning. This time no crud came out but only two of the six I tried to clean would rattle and only one could I blow through. So I might have saved one of the vents.

    So it is time for me to buy a handful more vents. I'm tempted to go with Gorton but I've collected a good variety of MoM orifices, so I'm hoping if I try them again I might have better luck.

  • hexxman
    hexxman Member Posts: 8

    Hello, I manage NYC apartments and installed MoM in all radiators. The failure rate of these vents is very high. Something changed in their production. Years ago the vents would last for many years, however, in the past 4 years we have experienced at least a 50% failure rate. Sometimes they don't last a season. I spoke to MoM and they pointed to the possibility of counterfeits out of China. I purchased them from supply houses or online plumbing stores. This is a major problem as you all can imagine. The excessive cost of the vents now a days coupled with energy costs and trying to get access to swap out. MoM needs to investigate this, they may be less expensive then Hoffman or Gorton but in the long run we will pay far more.

  • Hap_Hazzard
    Hap_Hazzard Member Posts: 2,871
    edited January 27

    I have to say that, if I found a significant amount of dirt in a radiator vent, I'd throw it away and concentrate on finding the source of the crud. If you have a lot of rust and sediment in your boiler, that's probably the problem. I didn't used to think this was possible myself—how can rust get carried by steam?—but so many people were saying it that I had to test it for myself, so I cleaned up my boiler water and haven't had a vent fail since.

    Just another DIYer | King of Prussia, PA
    1983(?) Peerless G-561-W-S | 3" drop header, CG400-1090, VXT-24
  • Long Beach Ed
    Long Beach Ed Member Posts: 1,638
    edited January 27

    We've had no luck with modern Maid-O-Mist vents. They were made in USA and were okay. Then they came from China, and we stopped using them. They were cheap,plastic inside, unreliable and literally fell apart. Fine for a homeowner who will play change-a-vent to save $12, but not for a customer or commercial account. Nobody paying thousands of dollars for work understands a vent pissing steam a week later.

    I have no idea where they were made, but one call-back is too many for us. I'm with hexxman: "They are a major problem…"

    RTW
  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    Today they say "made in USA" on the box. There was a time a couple years ago when they didn't say that and I don't know if they were made overseas but I would think if your stuff was made in USA you'd proudly state it (as they do today).

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    delcrossv
  • RTW
    RTW Member Posts: 192

    Maybe its time for the MOM manufacturer to post on this site whether China is involved in the making and/or parts supply of their vents? seems these posts on MOM here - and on other posts - are unconfirming and speculative. Would the MOM CEO be willing to put in writing on this site what the deal is?

    A simple yes or no on China or other foreign sources would be helpful from MOM, but dont hold your breath waiting for response - haha

    All the best,

    RTW

  • ChrisJ
    ChrisJ Member Posts: 16,467

    It would be nice for both MOM and Gorton to comment on the forum.

    Single pipe 392sqft system with an EG-40 rated for 325sqft and it's silent and balanced at all times.

  • AdmiralYoda
    AdmiralYoda Member Posts: 713

    @Hap_Hazzard my boiler is squeaky clean thanks to Rectorseal 8-way. I keep the pH at around 10 or so and I have zero corrosion or junk floating around. If anything I might have wet steam due to the fact that I have NO header! Two mains….each individually connected directly to the boiler! 😝

    More than likely…. most of my old, failed vents are the China variety bought between 2-4 years ago. My new ones are coming from Supply House on Wednesday, I'll post if they say Made in USA or not!

    hexxman
  • saias
    saias Member Posts: 20

    It does seem new MoM are not as good as they used to be. 3 years ago I re-balanced my system. Previous homeowner had lots of 6, C and D MoM vents. I replaced 7 vents, most with 4s and 5s. I have had 2 fail since. Fortunately, I kept the old MoMs and was able to use them with the orifices from the failed vents. I did have a Groton #5 on one rad that was failing (did not close). I replaced it this year with a new MoM #4, and it seems to have already failed.

  • RTW
    RTW Member Posts: 192

    FYI

    To be labeled "Made in USA," a product must be "all or virtually all" made in the United States1234However, if more than a negligible amount of the product is made elsewhere, it must comply with FTC rules and carry a supplemental line such as "with global components"2.

    Not sure if all manufactures comply with this rule. And, who's going to enforce it anyway - smh

    Maybe a current or former employee of MOM and Gorton can post whether these companies comply with the FTC standard sited above or not? I doubt the CEO's of these companies will ever put it in writing on this site

    All the best,

    RTW

  • dabrakeman
    dabrakeman Member Posts: 723

    My new Maid-o-Mist and Hoffman boxes just say "Chicago" on them, not "Made in USA". I find it interesting that nowhere on the Maid-o-Mist website do they state that they are manufactured in the USA.

    Most of my vents are Hoffman 1a's. Interestingly I seem to have three generations of them. Most of the units that were on the radiators when I bought the house 22 years ago and are still working have stamped right on the parts "Indianapolis, Indiana" "Made in USA". Two others also on the units when I arrived say "ITT McDonnell" "Chicago". The one I purchased in the last 10 years has no mention of any US city or made in USA on it. Just says "Hoffman Specialty". This valve I noticed the other day is leaking some steam on the rare occasion the radiator fills (last week when it was -8F in the AM. All the old valves have worked fine.

    Hoffman Specialty Company 

    was founded on April 18th, 1913 by George D. Hoffman in Boston, Massachusetts. Its industry involved the manufacturing of steam and hydronic systems and its headquarters were in Boston, Massachusetts (1913-1915), Chicago, Illinois (1915-1920), Waterbury, Connecticut (1920-1941), Indianapolis, Indiana (1941-1980s). In May 1970, it was acquired by the International Telephone & Telegraph Corporation (ITT) and was operated as a subsidiary. On January 1st, 1972, the name of the subsidiary was changed to 

    ITT Hoffman Specialty, a Unit of the International Telephone & Telegraph Corporation

    .

  • ethicalpaul
    ethicalpaul Member Posts: 7,309
    edited January 28

    I think you might have some older stock there @dabrakeman unless they are really flip-flopping. Could they have been on the shelf somewhere before you acquired them? Below is my recent box purchased last October from Supplyhouse.com. I did email them.

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • AdmiralYoda
    AdmiralYoda Member Posts: 713

    I'll add one more comment. The MoM vents that I recently tried to clean out, even after soaking and boiling in vinegar then water…twice had tons of rusty chunks come out after they fully dried.

    I'm thinking whatever the internals are made of are not corrosion resistant at all. The steam/moisture creates a ton of corrosion and rust on these newer MoM's. That is what is making them fail.

    RTW
  • RTW
    RTW Member Posts: 192

    TO Mr Paul

    Aside from printing on The Box, does it say Made in USA on the vent itself? My older vents all have Made in USA printed on the vent is why I ask

    All the best,

    RTW

    ethicalpaul
  • dabrakeman
    dabrakeman Member Posts: 723

    Maybe it is packaged in the USA?😄

    Mine was purchased 2/2021 from Supplyhouse:

    RTW
  • ethicalpaul
    ethicalpaul Member Posts: 7,309

    Yes, back then they weren't saying "Made in USA". You said "new" 😅 Time flies doesn't it?

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • Long Beach Ed
    Long Beach Ed Member Posts: 1,638
    edited January 28

    Just open up one of them. If you're conversant in manufacturing, you'll instantly know where they are not made.

    RTW