New Video: How to make your steam boiler last forever
Nothing in this video we don't already know, but for the last year I only added boiled or distilled water to my boiler, and kept the PH high as usual and the results were better than I expected:
https://youtu.be/Bx8NryCUkng
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Comments
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I made another short video demonstrating the corrosion-inhibiting behavior of a typical boiler treatment, please enjoy:
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Impressive😊
Only difference is the boiler water has been heated and the oxygen has been driven off. I admit that the boiler water is still exposed to oxygen while sitting in the idle boiler.
But I will use an example. We all know that screwing a plug into a steam boiler and no water treatment used the plug will last a long time.
I was call out one Christmas Eve to a post office when a plug on a domestic water tank that was installed 3 years prior had let go and flooded the boiler room putting the boiler and burner that were at a lower elevation under water. Although the burner was completely submerged the lights on the control panel were still on!!
Anyhow my point is that the installer had used a black plug in a DHW storage tank (big no no) and it only lasted 3 years with the oxygenated water and it was a hot water storage tank.
So I think the oxygen has a lot to do with that.
But I agree it looks to me like the use of 8-way is very impressive in maintaining the water quality.
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Very interesting and informative as usual. I listened to the first video and may have missed some points. And I am not much of the chemist. That said, can you explain the benefits to boiling the oxygen out of the water before the water is added to the boiler? Can't you do the same thing by adding the water to the boiler using the manual feed valve and then just running the boiler to boil out the oxygen? Thanks.
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Thanks @EBEBRATT-Ed and @STEAM DOCTOR !
Steam Doctor I'm really glad you asked that. I'll tell you what I think about it.
We do hear that a lot about how fresh water should be heated immediately upon being added to a boiler to drive out the oxygen. And we all know that heating the water does indeed drive out the oxygen (and boiling and condensing it drives out even more).
But does it even matter? I'm beginning to think that just putting the fresh, oxygen-rich water into a boiler means it's too late. After all, just about every single time that water is added to a boiler (either by autofeed or manually), it is pretty much immediately heated up since a call for heat imminent.
And yet, we know (I believe) that fresh water definitely harms the life of boilers. So I am currently thinking that by driving the oxygen out of the water when it's in the boiler, you are subjecting the interior of the boiler to that oxygen, and the damage gets done.
That's why in my year-long test in the first video in this discussion, I only added water that already had the oxygen driven out, to see if it would even more reduce the corrosion. And it seemed to since even after a whole year of never draining it, when I did finally drain some water, it was nearly crystal clear immediately with barely a hint of discoloration and absolutely zero "chocolate milk"
NJ Steam Homeowner.
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Interesting. I don't know enough about chemistry to have an opinion on the matter. One other question. A very high percentage of the boilers that have holes in them, have the holes pretty close to the top of the boiler. What is causing those holes? Well above the water line in many cases
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yeah I think it’s hottest up there because it’s so far above the water. Also the oxygen gets driven out in that direction when the fresh water gets heated up. That’s my best guess.
is that for all boilers, or mostly for the Burnham Independence ones we’ve seen on here in recent years?
I just don’t see enough boilers to have a good idea. But so many that I’ve seen here were IN models
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My smith boiler was installed in 2013 and i started using Steamaster tablets the following month. It's a series eight with 3 sections so I only use one tablet (8 gallons of water), Iadd a tablet every 2-3 years ti make up for water I've drained out. When I drain water it there is almost no rust in it, that boiler is in pretty good shape. I still working on that orifibal bottle and have another full one on the shelf.
That is money ($14 is i recall) well spent. I'm 77 and will leave that full bottle of 25 tablets along with any spare boiler parts (spark igniter, flame rod) on the shelf when they cart me (feet first) out of this place for the new owner.
Bob
Smith G8-3 with EZ Gas @ 90,000 BTU, Single pipe steam
Vaporstat with a 12oz cut-out and 4oz cut-in
3PSI gauge1 -
Calling all chemists. @ethicalpaul is stating that the oxygen in the water, will cause corrosion, immediately. Any thoughts from the chemically inclined on this forum? Will adding water and immediately boiling it out, or draining it out, cause corrosion? On a similar note, will oxygen in the air cause corrosion?
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Congrats on that good result. Sounds like you’re doing it right!
Was that your first boiler? How did you hear about and decide to use treatment chemicals?
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I’ve been considering this as well. Dissolved oxygen in water is a function of pressure and temperature so boiling will reduce dissolved oxygen as Paul and Steamhead have both stated. However, in an open system I’d expect the O2 to return to a steady state level over time when boiler cools and pressure falls.
In a closed system, free Oxygen is captured and held by water treatment or through the creation of iron oxide.
Paul’s use of distilled water ensures feed water is free of contaminants but dissolved oxygen would move to steady state when container was opened.
So as much as I like @ethicalpaul steam boiler posts and cool videos, I can’t see how boiling prior to filling boiler will reduce corrosion in an open system.
Paul’s advocacy of proper water treatment is well founded Free oxygen is highly corrosive and will quickly bond to ferrous metals when released from water. I expect this is why steam boiler tend to rot out above the water line.0 -
So as much as I like steam boiler posts and cool videos, I can’t see how boiling prior to filling boiler will reduce corrosion in an open system.
My only idea is due to the extra oxygen that municipal systems inject into their water
NJ Steam Homeowner.
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How does a tankless coil relate to this topic? When I do weekly LWCO, I have to manually open a valve to refill the sight glass. For domestic hot water, the tankless coil's stored heated water is used to heat the cold water passing through? So, only the LWCO water is replaced, domestic hot water use does not affect water levels?
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yes domestic water doesn’t mix with the boiler water
NJ Steam Homeowner.
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How would adding water from the hot water heater improve or lower the chance of O2 causing problems?
In my opinion adding 130-140 degree water vs. 70 lessons the negative effect as it is closer to 212.
Blowing down the LWCO weekly creates a need for water and I have contemplated this very idea
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people do it, I don’t know if there is any difference in oxygen content.
If I were in your shoes I would manage the boiler ph which will reduce corrosion and mud generation which will also keep your lwco cleaner
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I have soft water as the makeup source and have considered chemical treatment for my old boiler however the unknowns of raising the PH too high (possible adverse effects on internal mating surfaces, gaskets etc) have stopped me in my tracks.
I doubt without the use of chemicals in some form will raise the PH to any beneficial level
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Boiler PH is 7ish as the makeup source from the softener and acid neutralizer, would like to never drain the casing in attempt to increase PH (if possible) however each season I only open until clear water is present but this requires water replenishment.
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I have driven myself crazy with the PH consideration, if I ever have a new boiler I would no doubt start with 8-way but this inherited Smith boiler I am concerned what an excessive PH increase MAY do, so I have left it alone.
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I used a borescope this past summer to inspect the internal surface condition, even after the boiler being off from last winter, fogging was heavily present on the lense and was unable to inspect.
This humid environment could be another concern.
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My boiler is 50 years old with no sign of water issues and never had chemical additives. Seems, getting the right boiler - in this case back when they made boilers like a Sherman tank - is key to longevity. Maybe the newer boilers require water treatment
After I got the "venting adjusted", I only lose a few drops and thus add a tad of water once a week or two from a drilled well. Thus, proper working vents that prevents steam from escaping is key as well
Regards,
RTW
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My inherited boiler is also 50 years and makeup already had soft water.
Incoming well hardness is approx 350 so I can see why a softener was put it to control possible scale formation and in my opinion keeping the water clean will go along way for proper health although rarely reaching the max PH of 9
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I would definitely not use sodium-softened water
NJ Steam Homeowner.
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motivated by @ethicalpaul s videos I have been on a 2 week long journey of “cleaning” my 34 yo boiler in a 100 yo house.
using old mason jars I take a sample from the skim tap (I have an elbo pointing down and a valve that collect a couple a couple of ounces of muddy water) and the drain until it runs clear. Each daily sample is about 12-16 oz. The mud settles out in a couple of hours and I’m left with cloudy pink water.
I replace this water with distilled water.
I am using 8 way and am keeping the ph in the 9-10 range (Weil McLain recommends 8.5). I don’t think I’m getting the full benefit but it is definitely improving.
I am 100% certain the water is getting clearer and the mud is 100% magnetic. I plan to do one more week of the current process then I will drain and refill with distilled water and retreat with 8way…then I’ll watch it for a month and then go to FL.
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I think that is a perfect way to get your boiler to a clean state that will stay clean. It's a real challenge to get a boiler with a lot of sedimented mud to that point, but I'm confident it can be done for any boiler. Good luck and report back how things look after you come back from FL!
NJ Steam Homeowner.
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See my sight glass boiler videos: https://bit.ly/3sZW1el1 -
Paul, this is a great video. Thanks for your continued contributions to this board. This video is very much in line with our recent conversation about steam boiler fill water. Seeing your boiler drain crystal clear after a summer of being shut down really speaks for itself. As with some others above, I still can't wrap my head around why heating the water before putting it in the boiler produces a different effect than just running the boiler shortly after filling it. I'm not sure exactly what is making the difference, whether it's your HPWH condensate water, high PH, dehumidifier water, etc. Whatever it is, or the combination of things you are doing, it's. obviously working and I can't help but want to mimic your actions in hope of getting even remotely close to the same results. Keep it up!
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I think the primary thing is the pH. It's very hard for me to tell how much using the distilled water matters but yeah the results of that year-long experiment were even better than I thought they would be!
NJ Steam Homeowner.
Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
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Wonder if there's any value to filtering the feed water? Meaning, putting a filter on the incoming feed water.
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I don't know. I know that Ezzy installs a demineralizing filter on his installs. It could reduce scale. Most homeowners wouldn't be willing to only use distilled water like I'm now doing so anything that makes it easy to make the water better is good.
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The focus seems to be on oxygen content and pH. Chlorine and whatever else might be in municipal water for corrosion control it seems would/could be driven off by boiling? If boiling the water in advance works then by all means do that.
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All I know is oxygen in the water will damage a boiler over time.
One of my first experiences with this was in a church. We were called in because they were using a lot of MU water and had been for years. The boiler was not leaking but it was two pipe steam and most all the radiator traps were shot. Because the traps were shot, and they had steam coming out of the vent on the boiler feed tank all the time. We fixed and rebuilt/replaced all the bad traps. There was one leak between the boiler feed tank and the boiler.
When we tried fixing the leak all the feed water piping between the feed pumps and the boiler just crumbled to pieces. I think if I recall the feed water (oxygen) was introduced at the boiler feed tank.
So it is my belief that the oxygen will eat the feed water pipe (steel) in a fairly short period of time but will take the boiler (cast Iron) out if it continues for years.
This was just one job I have seen it on others as well
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As I posted earlier, I add just a "dash of water" every one or two weeks after I addressed steam leaking vents. Thus, my approach to addressing oxygen concerns in added water was eliminated via the venting approach. Seems that "venting" concerns is not acknowledged in comments as an alternative to chemical / distilled treatment, just saying
If the steam system requires a lot of make-up water, consider finding out why and go from there. I drain a little water 1x each month from the McDonnell -Miller LWC and it runs clean and clear
Regards,
RTW
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by “venting concerns” do you mean leaks? Yes, leaks are priority #1 for prolonging the life of a boiler
NJ Steam Homeowner.
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I did use that last year but this year I'm using 8-way and not keeping it so high.
NJ Steam Homeowner.
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See my sight glass boiler videos: https://bit.ly/3sZW1el0 -
For the oxygen, does it make sense to use a microbubble air separator, like this one? (If it makes a difference, I don't have steam, just regular hydronic.)
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I kind of doubt it. This will allow air bubbles to separate in a closed system. Steam is an open system and I don't think this device would help. Air gets into the water…the reason I am using distilled is to avoid the extra oxygen that I understand is injected by municipalities.
NJ Steam Homeowner.
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Okay, thanks, but it sounds like it would be good for my closed system? Basically, I didn't even know steam was an open system (if you feel like explaining in one or two sentences that would be awesome, but I can figure it out somehow.) I suspect part of it being open is how in your videos you can just add water to that skim thing (sorry, don't know what skimming is either), whereas adding distilled water wouldn't be as easy in my system, I'm assuming?
(I do have well water which I guess can be a good thing in that no one's adding extra oxygen to it for taste.)
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