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right recirc pump

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peds
peds Member Posts: 3

Our house has a dedicated recirculation line on our hot water system. I recently replaced the hot water heater and decided to replace the recirc pump at the same time since it was almost 20 years old.

The old pump was a Grundfos UP 15-18 B5. When I bought the replacement pump, I bought what I thought was an equivalent model (Grundfos UP 15-10 SU7P) but came to find out that the new pump is not designed for a dedicated line system but is instead for a system with a bypass valve. I'm now getting a lot of lukewarm water out of my hot taps.

Is there a way to install an additional check valve, or some other method, that would allow me to continue to use this new pump or do I have to replace it with a different model? Would appreciate some wisdom!

Comments

  • Kaos
    Kaos Member Posts: 881
    edited 5:52PM

    Since these are wear items, this is what I use. Easy to retrofit plus easy to swap out if it fails.

    https://www.sharkbite.com/ca/en/push-to-connect/push-to-connect-valves/push-to-connect-control-valves/check-valve

  • hot_rod
    hot_rod Member Posts: 27,497
    edited April 12

    that pump should work without a crossover valve. But it is a bit smaller size

    Any idea how long the loop is?

    IMG_2302.jpeg

    The new ECM smart pumps like the Alpha, work great on recirc, temperature control, variable speed, less power consumption

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • peds
    peds Member Posts: 3

    Thanks! I think it's about 60' from the farthest tap back to the tank.

    The new smart pumps sound great but to keep from throwing away $$ I guess I would prefer to keep the one I just paid for and installed if I can make it work. But as it is now, it isn't functioning right.

    Any ideas what I need to do to make this "comfort system" pump work with my dedicated return? Would installing a check valve between the pump and the tank solve the problem I'm having of lukewarm water and heavy electricity use?

  • Larry Weingarten
    Larry Weingarten Member Posts: 4,114

    Hi, A few thoughts come to mind. You're using the new pump without the bypass, right? Just using the dedicated return? Is there a spring check valve in that return line? A test you can do is to close the water supply to your hot system and open a hot tap. Does water flow? If so, there's a crossover from cold to hot and this is part of the problem. Can you take a photo of how the pipes/pump are hooked up to your tank? Ultimately, it is more likely a plumbing issue than a pump issue. I think you're on the right track wanting a check valve to prevent water draws from pulling cold water from the bottom of the tank backwards through the recirc line.

    Yours, Larry

    HydronicMike
  • peds
    peds Member Posts: 3

    Thanks Larry. The crossover test was positive. With the hot water supply valve off, water does flow through a hot water tap. So I guess that's a part of my problem?

    Here are pics of the whole tank and then close ups of the supply lines on

    top and the dedicated return line with the recirc pump at the bottom.

    Would a check valve between the pump and the tank do the trick or are there other concerns?

    Appreciate the help!

  • Kaos
    Kaos Member Posts: 881

    Dedicated recirc line needs a check valve in it otherwise you can have cold water from the bottom of the tank flow backwards through the recirc line to the hot water of the fixture. Since your pump doesn't have one, you need to install an in-line one like that Sharkbite I sent earlier.

    One interesting tidbit, is if you have multiple recirc lines returning to a single pump, you need a check valve on each line.

  • Larry Weingarten
    Larry Weingarten Member Posts: 4,114

    Hi, I'd also like to see a drain valve at the base of the tank. It WILL come in useful. 😉 The crossover and recirc check valve are separate problems to deal with. It could be the old pump masked the crossover problem better.

    Yours, Larry

  • Did you purge the return line of air? Add a hose bibb and ball valve.

    8.33 lbs./gal. x 60 min./hr. x 20°ΔT = 10,000 BTU's/hour

    Two btu per sq ft for degree difference for a slab
  • Lyle {pheloa} Carter
    Lyle {pheloa} Carter Member Posts: 77

    Just a couple of ideas. From your first description, I thought the pump might have been installed backwards , but looking at it in the photos , I believe it is correct with the arrow towards the tank. What type of control system did you have on the old pump? Was it installed to run continuously, If It was that could be why it worked without the check valve.

    Once you have the problem resolved, I think you won't need the pump running for six or seven hours. Try the same time period, but, ten minutes off five minutes on. Usually works just as well and saves time and energy.