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Heavy corrosion on indirect HW tank cold inlet

gmcinnes
gmcinnes Member Posts: 120
edited October 29 in THE MAIN WALL

Hi. I've seen posts about HW tank inlet corrosion, but none seem to be what I have. Apologies if this is a repeat though.

I get a ton of green corrosion on my HW tank cold inlet. No corrosion on outlet side. No leaks though and heater works perfectly. Pictures below... One as found and one after brushing off the crystals and wiping down. Is this problematic and how to fix it if so?

Some details: It's a 2017 50 gallon Triangle Tube ACV indirect heater, coming off of a fuel oil boiler. Well water, but minimal hardness and neutral pH. House is 1840, so god knows what's in the walls, but everywhere I can see is copper pipe or pex. Pipe from boiler to HW heater is copper to pex to copper.

(X-post to plumbing)

Comments

  • EBEBRATT-Ed
    EBEBRATT-Ed Member Posts: 16,283
    edited October 29

    I would take it all apart and install new fittings. My guess the top propress fitting has a pinhole leak that is dripping down and corroding all the fittings

  • hot_rod
    hot_rod Member Posts: 23,108
    edited October 29

    a source of moisture is causing the corrosion, replace and redo the connections from the copper down. The press fitting seems to be the source of the problem

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • HeatingHelp.com
    HeatingHelp.com Member, Moderator, Administrator Posts: 52

    @gmcinnes, I've merged your duplicate posts into one here to prevent confusion. Thanks.

    Forum Moderator

    ethicalpaulgmcinnes
  • ethicalpaul
    ethicalpaul Member Posts: 6,433
    edited October 29

    a source of moisture is causing the corrosion, replace and redo the connections from the copper down. The press fitting seems to be the source of the problem

    Agreed. Use sharkbite this time: sharkbite water heater connectors

    There is less chance of installer error and they will let some movement occur without breaking stuff

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    mattmia2SuperTechgmcinnes
  • gmcinnes
    gmcinnes Member Posts: 120
    edited October 29

    Thanks guys. That was my diagnosis too, given the corrosion pattern. For the sake of my pride, let me note that this was the plumber's install :)

    Thanks for that link @ethicalpaul

    While I was reading up on this I looked over the install/maintenance manual for the heater and I don't see any mention of an anode. Does it sound right that one might not be required?

    The manual does recommend using a dielectric union. Any thoughts about that?

  • hot_rod
    hot_rod Member Posts: 23,108

    I think the stainless nipple is welded into that tank in tank indirect. The hose bib is to drain it as there is no bottom drain

    The brass tee, which is reusable, is enough of a dielectric

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    SuperTechgmcinnes
  • SuperTech
    SuperTech Member Posts: 2,382
    edited October 29

    Dielectric unions are notorious for being leakers. As Hot Rod said, the brass tee is all you need. I always install a threaded brass fitting on the hot and cold water connections to the tanks. I prefer to never use shark bite fittings. I see them leak fairly often. I prefer to solder. No matter what you do, cleaning and de-burring the pipe, cleaning the pipe and fitting and keeping everything straight and level is the most important thing to avoid any leaks.

    gmcinnes