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Adding main vents to a "two pipe" air vent system.

Credit to @EdTheHeaterMan for pointing this one out. After further investigation it would appear that at one time my building used the "paul" system. Now all that remains are the air lines, some capped, some cut off. I think converting back is out of the question as the only place I noticed the air lines was the 1st and 2nd floor. My building now essentially operates as a one pipe with a drain or two pipe air vent system. Timestamp 22:10 of the video. or pg. 228 (figure 2) of TLAOSH shows you an idea of my set up.

I'd like to add main venting, my mains do not have any. I'm unsure of where to add these vents. Two of my 3 mains run above the drop ceiling in 2 seperate apartments. I'll attach a picture of what the end of the mains look like in those apartments.

For staters, we'll call this Main 1. The main continues a few more feet to the left through the wall to another radiator. See pic, that is the end of the main.

I'll begin by measuring the lengths of the mains and the diameter of the pipe. From what I can tell it looks like it begins as 4.5" or 5" pipe before it necks down at the end of the run to 2.5." Is there any other information I should gather, so you experts can better guide me? Thanks in advance.

Comments

  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 9,378
    edited October 21

    You can find information about the proper main vent location on line however you may not find that you have a tee fitting at that ideal location. so you might try this.

    • The ideal location is about 15" before the last elbow on the main, just before it drops into the wet return. In your case that would be the last elbow before the last radiator.
    • Since there is no fitting at that location you can just drill a hole in the 2" pipe main. I do not recommend a hole large enough for 1/2" pipe on a 2" steel pipe because the threads are too course, 3/8" pipe threads are somewhat finer and a 3/8 close pipe nipple will not restrict air flow that much. then you can use a bushing to increase to 1/2" with a bushing .

    You should have the vents about 10" above the bottom of the main, so a 1/2 x 8" pipe nipple should do fine. You may need to take a ceiling tile above the vent location to accommodate that vent.

    Other steam experts may have a better idea, but this is what I would do in your case.

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

  • Pumpguy
    Pumpguy Member Posts: 693
    edited October 21

    In Dan's TLAOSH, he suggests converting a one pipe system to a Paul air line system for the benefit of mechanical air removal vs using steam pressure. Your existing piping arrangement, and the fact that 2/3 of the needed air line piping is already there, make this less difficult than starting from scratch.

    The way your system is already set up, the vacuum pump itself is very easy to accomplish. You would need to add the Paul valves to the radiators, run the rest of the air lines, then connect them to the Paul valves and vacuum pump. PM me for more information if you'd like details.

    Now, how cost effective this would be, and how much an improvement to the heating this re-conversion might be, I can't really say, but others might.

    Dennis Pataki. Former Service Manager and Heating Pump Product Manager for Nash Engineering Company. Phone: 1-888 853 9963
    Website: www.nashjenningspumps.com

    The first step in solving any problem is TO IDENTIFY THE PROBLEM.
  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 9,378
    edited October 21

    Is that really a true recommendation? Or is that something the Dead Men did back in the day? I believe that Dan mentions in a seminar that the Dakota in NYC was actually converted from a Paul system to a two pipe with radiator vent system so get it to operate today. (not the other way around)

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

    ethicalpauldelcrossv
  • Steamhead
    Steamhead Member Posts: 17,378

    I wonder if that was a situation where the exhauster went bad and they didn't want to spend the money on a vac pump? @DanHolohan ?

    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
  • HeatingHelp.com
    HeatingHelp.com Member, Moderator, Administrator Posts: 66

    Forum Moderator

    EdTheHeaterMan
  • Pumpguy
    Pumpguy Member Posts: 693

    @EdTheHeaterMan, Dan's comments about converting a one pipe system to a Paul system are found in TLAOSH, page 251, where he writes:

    "I often wonder why we don't use Paul's ideas as a retrofit for today's older one-pipe systems. The fuel-savings documented in the old days were nearly 35 percent when the system was added to a one-pipe.

    The physics haven't changed, the equipment is still available, as is the know-how. So how come we don't use the Paul System as a retrofit on one-pipe systems?

    Something to think about, eh?"

    As I posted earlier, the OP is already half way there now.

    Dennis Pataki. Former Service Manager and Heating Pump Product Manager for Nash Engineering Company. Phone: 1-888 853 9963
    Website: www.nashjenningspumps.com

    The first step in solving any problem is TO IDENTIFY THE PROBLEM.
    EdTheHeaterMan
  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 9,378

    So all the OP requires to save up to 35% on operating costs is someone to add a vacuum pump and connect Paul air vents to all the radiators (still available) and some rolls of copper tubing to go from each radiator to the basement vacuum pump. Are you interested @Pumpguy? I will help with supervising and design, from my wheel chair

    🤣🤣🤣🤣🤣

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

  • Pumpguy
    Pumpguy Member Posts: 693

    I can supply the vacuum pump and instructions how to install it. The rest I leave to others.

    While I make no claims about fuel saving or operating efficiency, I have no reason to doubt these earlier reports.

    Dennis Pataki. Former Service Manager and Heating Pump Product Manager for Nash Engineering Company. Phone: 1-888 853 9963
    Website: www.nashjenningspumps.com

    The first step in solving any problem is TO IDENTIFY THE PROBLEM.
  • grantsweatshirt
    grantsweatshirt Member Posts: 25
    edited October 22

    @EdTheHeaterMan many thanks! This is the exact info I was looking for, I'm still working on measuring the sizes and lengths of the mains as time allows for me. Hopefully once that info is aquired you could also provide some insight on what size vents I should install or tag someone with that knowledge.

    @Pumpguy the building I operate is 4 stories. there only appears to be remnants of the "paul system" on the 1st and 2nd floor. Reviving that system sounds enticing with the supposed savings/efficiency and all, but being so late in the year I don't think thats a project I want to get started on. Once I get this main venting sorted I'll PM you, perhaps we could start discussing some changes for next season. Thanks for the help.

  • grantsweatshirt
    grantsweatshirt Member Posts: 25

  • delcrossv
    delcrossv Member Posts: 1,333
    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • grantsweatshirt
    grantsweatshirt Member Posts: 25

    @delcrossv will do.

    can anyone advise, when I measure this main pipe using a flexible tape im getting a circumference reading of roughly 10.125.'' when i divide that by 3.14~ i get 3.2245~ which doesnt match to anything on a size chart. Do you round and just call it 3'' pipe? Also when measuring circumference around insulation (asbestos) is subtracting an inch enough? Thanks.

  • ethicalpaul
    ethicalpaul Member Posts: 6,660

    no, it’s probably not enough, but we don’t know how thick it is, so we can’t know. Measure the uninsulated pipe.

    The nominal size of the pipe is the inside diameter as should be indicated on the charts

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • grantsweatshirt
    grantsweatshirt Member Posts: 25

    @ethicalpaul 10.125" is the circumference measurement of the uninsulated pipe.

  • ethicalpaul
    ethicalpaul Member Posts: 6,660

    then my best guess would be 3”. Look at the elbows and tees. They usually have the size stamped on them

    NJ Steam Homeowner.
    Free NJ and remote steam advice: https://heatinghelp.com/find-a-contractor/detail/new-jersey-steam-help/
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • grantsweatshirt
    grantsweatshirt Member Posts: 25

    continuing this discussion…finally found the time to correctly measure piping diameter of my buildings mains. The lengths are conservative estimates.

    Main 1 which has been consistently the hot side of the building is as follows…

    • 23' of 2"
    • 32' of 2.5''
    • 15' of 3''
    • 4' of 4''

    Main 2 the side i seem to be having the most trouble with…

    • 19' of 1.5''
    • 38' of 2''
    • 12' of 4''

    Main 3

    • 15' of 1.5''
    • 5' of 2''
    • 12' of 4''

    heres my crude drawing of the layout.

    My main1 and main2 end at ceiling radiators. I plan on doing exactly what @EdTheHeaterMan described at the beginning of the thread. However, I only have roughly 15'' from the top of the 2'' and 1-1/2'' pipe with the ceiling tile removed and butted to the subfloor above. Tapping a 12'' nipple plus a Gorton 2 is out of the question so I guess I'm looking at numerous Gorton 1s on an antler? Thoughts and suggestions are appreciated, thanks everyone.

  • mattmia2
    mattmia2 Member Posts: 10,920

    Does that return drop individually to a wet return? If so you could put the vent on the return riser from the wet return.

  • mattmia2
    mattmia2 Member Posts: 10,920

    You could look that 3.2" up in an iron pipe table in the OD column. I'm betting that is 2.5" since .1" is pretty thin for the wall of steel pipe.

  • grantsweatshirt
    grantsweatshirt Member Posts: 25

    @mattmia2 i believe does, but i'd like to provide you with more pictures to be sure. I'll have to follow up with that tomorrow afternoon. The 3.2'' was a goof on my end… disregard that portion of the thread I was able to figure out my mistake.

  • grantsweatshirt
    grantsweatshirt Member Posts: 25

    @mattmia2 is there where you were suggesting? About 15ish inches back from that 22º fitting?

    Leading up to the elbow before dropping to the wet return is about 15-20' of pipe would i want to have the vent closer to the last rad or closer to the drop into the wet return.

  • grantsweatshirt
    grantsweatshirt Member Posts: 25

    @Steamhead any insight? a few comments up I posted steam main diameters and lengths.

    I'm pressed for overhead clearence where @EdTheHeaterMan suggested placing a gorton #2, even with the ceiling removed i only have roughly 15". So, based on the tapping and nipple size suggested I would be short. I was wondering if its suitable to add my main vents to the circled location just before elbowing to the wet return. Thanks.

  • mattmia2
    mattmia2 Member Posts: 10,920

    You could put a tee and an ell and a 6" or so riser and put it here where i circled in green:

  • mattmia2
    mattmia2 Member Posts: 10,920

    that may/likely will make that radiator heat a little earlier than the other radiators.

  • Steamhead
    Steamhead Member Posts: 17,378

    The Gorton #2 comes with its own "riser" built in. You can get away with screwing it into a tee on the pipe. 15" height above the pipe is plenty.

    Refresh my memory- what vents, if any, are on the mains now? I'd start with 2 Gorton #2 vents on that slow main………….

    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
  • grantsweatshirt
    grantsweatshirt Member Posts: 25
    edited November 27

    @steamhead there aren't any now. The previous boiler was coal fired. Assuming that was the reasoning for no main vents.

    Ed did a real nice job drawing this up. Was hoping to do what he suggested, or would it be better somewhere near the end of that main before it elbows to the wet return. When you say a "tee" are you referring to the fitting that'll be tapped essentially creating the T.

  • Steamhead
    Steamhead Member Posts: 17,378

    Yes.

    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
  • grantsweatshirt
    grantsweatshirt Member Posts: 25

    @Steamhead thanks.

    Gorton 2s arrive tomorrow I plan to tackle the install this week (hopefully.) There's a coupling further back from the end of main roughly 15' before the elbow down the wet return. If I'm able I'd like to remove and replace this coupling with a tee, then build off it to install my gortons.

    Is that a suitable plan? is installing that much further back from the wet return going to make a difference?

  • grantsweatshirt
    grantsweatshirt Member Posts: 25

    To avoid tap/threading***

  • grantsweatshirt
    grantsweatshirt Member Posts: 25

    Probably just overthinking it all