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Help me swap my Gorton #1 main vent (with free used Hoffman 75) ?

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CoachBoilermaker
CoachBoilermaker Member Posts: 457
edited October 2024 in Strictly Steam

60 foot main. 2. diameter. Likely Gorton #1. Once boiler starts, it takes 10 mins to heat to the end of the main. Can't recall how long it took for steam to heat the boiler riser. Friend has spare Hoffman 75 vent he gave me.

  1. Not sure how to cut away ceiling to access old Gorton #1
  2. Not sure how much I need to cut away to fit large wrench horizontally with ceiling.
  3. Can I hand tighten the Hoffman 75? Or does it need to be snugged down with wrench? Tight space to fit huge wrench
  4. What wrench do you guys use for this? Pipe wrench is too wide to access nut.
  5. Does Gorton #1 and Hoffman #75 have same thread size? Direct swap?

Photo of my hidden vent and friend's expose vent (before I removed it)

image.png image.png
«1

Comments

  • PC7060
    PC7060 Member Posts: 1,813
    edited October 2024

    re questions 1 & 2; unthread the entire riser from the tee and remove. You will then have room to remove and replace the vent before reinstalling the vent and riser.

    Question 3 &4 - Use Crescent (adjustable) wrench to remove/replace vent. Use pipe sealant as well on all joint.
    You may need to increase cut out in drywall for new vent. If so I find a wallboard saw works well for cutting or enlarging holes.

    GreatNeck WL6C 6-Inch Wallboard Saw, Drywall and Sheetrock Tool, Keyhole Saw Blade, Sheetrock and Drywall Handsaw
    https://a.co/d/39IZuwl

  • CoachBoilermaker
    CoachBoilermaker Member Posts: 457

    I cut away some of the drywall but I'd need to cut away a ton more to access a wrench onto the vent.

    I like the idea of just removing the entire riser but I don't think I can get it off. No leverage strength reaching overhead.

    Just put a pipe wrench with cheater bar directly on riser pipe and yank hard? Risk to tearing loose the steam main?

    Would you reuse the riser or just get a new one? I don't know if the vents are the same thread size.

    Maybe I should call a plumber to do this.

    1020241703a.jpg 1020241702_HDR.jpg
  • ethicalpaul
    ethicalpaul Member Posts: 8,850
    edited October 2024

    You're not going to tear away the main. 2" main pipe is incredibly strong. That 3/4" riser is no match for it. Put an 18" wrench or so on that riser and go wild. Just remember lefty loosy looking from the top.

    NJ Steam Homeowner.
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    PC7060
  • PC7060
    PC7060 Member Posts: 1,813
    edited October 2024

    what Paul said. This is an easy one, def resume re-use the riser.

  • CoachBoilermaker
    CoachBoilermaker Member Posts: 457
    edited October 2024

    Did you mean "Reuse" the riser?

    1. Detach riser
    2. Detach vent
    3. Detach adapter from riser (might need vice?)
    4. Go to store to buy new adapter
    5. Can I use Teflon tape or do I need pipe dope for reassembly?
  • ethicalpaul
    ethicalpaul Member Posts: 8,850
    edited October 2024

    I use tape. You can use whichever you prefer. I think this is your adapter you need:

    supplyhouse_adapter_link_here

    NJ Steam Homeowner.
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • PC7060
    PC7060 Member Posts: 1,813
    edited October 2024

    yep!

    3. Pair of pipe wrenches is best

    5. Teflon tape is fine

  • Steamhead
    Steamhead Member Posts: 18,525

    @CoachBoilermaker , changing the Gorton #1 to a Hoffman #75 will make little, if any difference. If you're going to go to all this trouble, why not just go to a Gorton #2?

    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
    delcrossvethicalpaulLong Beach Ed
  • CoachBoilermaker
    CoachBoilermaker Member Posts: 457

    I got the Hoffman 75 for free. I'm not 100% sure the #2 will fit b/c there is a joist a few inches away which may block screwing in the #2. Once I install the 75, swapping to a #2 will be much easier, I think

  • delcrossv
    delcrossv Member Posts: 2,204
    edited October 2024

    Open hole in drywall

    Remove nipple and vent

    Get street 45, 2 2 inch nipples, a union, another regular 45 and another nipple to put the vents where you want them.

    Get a tee , 2 90 degree ells, and 2 3inch nipples put those at the top and install both vents.

    With a union, you can assemble it on the ground, place it and just tighten the union.

    ;)

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • Steamhead
    Steamhead Member Posts: 18,525
    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
    delcrossv
  • CoachBoilermaker
    CoachBoilermaker Member Posts: 457

    I think there is room for a Gorton #2.

    I put red lines at the stud screws on the drywall.

    The ceiling has about 8-9" of clearance above it

    Get a #2 Gorton?

    image.png
  • delcrossv
    delcrossv Member Posts: 2,204

    Sure.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
    bburd
  • CoachBoilermaker
    CoachBoilermaker Member Posts: 457

    In the photo is a Gorton #1.

    @Steamhead says not to bother going from #1 to Hoffman 75.

    Can someone tell me what adapters I'd need to install a Gorton #2?

    Would I reuse the riser? Or just get new riser, adapter, and #2 ? (What are the exact sizes/threads?)

    That way I don't need to mess with detaching the #1 adapter from the riser?

  • Steamhead
    Steamhead Member Posts: 18,525

    All you need is a 3/4"x1/2" bushing. Screw the bushing in where the #1 was and screw the #2 into the bushing. Simple.

    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
    delcrossv
  • ethicalpaul
    ethicalpaul Member Posts: 8,850

    I had already linked you the adapter. This would go directly onto the pipe, you won't need the coupler anymore

    NJ Steam Homeowner.
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    delcrossv
  • BobC
    BobC Member Posts: 5,567

    Gorton #2's are much bigger than #1's make sure you have enough space to accommodate a #2.

    Bob

    Smith G8-3 with EZ Gas @ 90,000 BTU, Single pipe steam
    Vaporstat with a 12oz cut-out and 4oz cut-in
    3PSI gauge
  • delcrossv
    delcrossv Member Posts: 2,204
    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 12,271

    i believe @CoachBoilermaker needs to see pictures

    Screenshot 2024-10-23 at 11.27.44 AM.png

    Not my best rendering but I think you get the idea. 24" wrench or 18" wrench with a 3 ft piece of 1-1/2" pipe on the handle

    Take that pipe nipple, coupling and vent assembly over to the workbench vise and remove that vent and replace it with the replacement vent. Then put the assembly back form whence it came.

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

    delcrossv
  • CoachBoilermaker
    CoachBoilermaker Member Posts: 457

    @EdTheHeaterMan I bought a 24" pipe wrench at HF today. If I can break it free, I'll order the #2 Gorton.

    ethicalpaul
  • CoachBoilermaker
    CoachBoilermaker Member Posts: 457
    edited October 2024

    I need it spelled out, sadly.

    Do I keep the existing coupler?

    New #2 Vent → new 3/4 to 1/2 reducing adapter → old 3/4 coupler → old nipple pipe ?

    or do I get a new coupler that fits the #2 directly ?

    New #2 Vent → new 1/2" coupler → old nipple pipe ?

    Gorton #1 is 3/4" ?

    Gorton #2 is 1/2 ?

    https://www.supplyhouse.com/Gorton-G14-Gorton-No-1-3-4-x-1-2-Air-Eliminator-Main-Vent-Valve-3522000-p

    https://www.supplyhouse.com/Bluefin-BLC075-050C-3-4-x-1-2-Black-Reducing-Coupling

    https://www.supplyhouse.com/Gorton-G2-Gorton-No-2-Straight-Air-Eliminator-3524000-p

  • delcrossv
    delcrossv Member Posts: 2,204

    @ethicalpaul showed you the adapter to buy. Remove the coupling at the top of the nipple and replace it with his reducer. Reuse the same nipple.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
    ethicalpaul
  • ethicalpaul
    ethicalpaul Member Posts: 8,850
    edited October 2024

    the gorton #1 has both a (edit) male 3/4 and a female 1/2 thread on the same piece, it’s very cool (they copied from Jacobus Maid O Mist I think).

    Unfortunately the #2 doesn’t share the same design, it is male 1/2”

    NJ Steam Homeowner.
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • CoachBoilermaker
    CoachBoilermaker Member Posts: 457

    @Steamhead

    Just to be sure,

    0:00 Boiler on

    4:00 Main boiler riser to gets hot to the touch (steam being produced)

    10:00 End of the main got hot

    So, it really took 6 mins. for the end of main the get hot. (but 10 min from start of boiler)

    Is that definitely too slow? Just want to make sure before I attempt this.

    60 feel of main, 2.5" pipe diameter

  • delcrossv
    delcrossv Member Posts: 2,204

    This job is not a big deal. And Yes, 6 minutes is pretty darn slow.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • Steamhead
    Steamhead Member Posts: 18,525
    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
  • PC7060
    PC7060 Member Posts: 1,813
    edited October 2024

    @CoachBoilermaker

    you also can pick up a 3/4 to 1/2 couple at your local big box store.

  • ethicalpaul
    ethicalpaul Member Posts: 8,850

    I don't think 6 minutes for 60 feet of 2.5 pipe (plus the header and riser to main) is very slow if the pipe isn't hot for the timing test. I thought I asked him if the pipes were hot, warm, or cold for this test in this thread or another, but I'm not sure.

    @CoachBoilermaker it's up to you to decide whether to do this, but it is admittedly a rather simple and inexpensive thing to try. I've tried much crazier and more expensive things for worse reasons haha

    NJ Steam Homeowner.
    See my sight glass boiler videos: https://bit.ly/3sZW1el

    PC7060
  • CoachBoilermaker
    CoachBoilermaker Member Posts: 457
    edited October 2024

    I could not even get the 24" pipe wrench to grab the pipe. I would tighten the clamp, and the wrench would just slip and spin off. Tried facing the wrench both directions too. Wrench is heavy as hell to hold overhead also. Will try again tomorrow. I did not do it like the photo, I just put the wrench on the pipe straight on

    image.png
  • Larry Weingarten
    Larry Weingarten Member Posts: 4,116

    Hi, When you put the wrench on the pipe, make sure there is room between the back of the jaw and the pipe. Also, you want clean, sharp teeth on the pipe wrench, so it doesn't want to slip. 🍌

    Yours, Larry

    EdTheHeaterMan
  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 12,271

    I can't help you with that. Some things are just better left to the professionals

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

    SuperTech
  • ethicalpaul
    ethicalpaul Member Posts: 8,850

    24" is probably bigger than I'd want to use, I like 18" but you can do it

    NJ Steam Homeowner.
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • CoachBoilermaker
    CoachBoilermaker Member Posts: 457

    Got the wrench to bite, but could not get barely any leverage while on a step stool, reaching above shoulders, and other pipes in the way of wrench handle. Or I'm just too weak. Or pipe is 100 years stuck. I guess I'll call a professional

    delcrossv
  • CoachBoilermaker
    CoachBoilermaker Member Posts: 457

    Ok, I was able to get the nipple loose.

    With the nipple removed, how do I remove the coupler? I don't have a vice. Do I try 2 wrench method?

    How do I know the 3/4" x 1/2" Black Reducing Coupling will fit on my nipple? How do you guys know it's 3/4"?

    I almost feel safer bringing the nipple to the plumbing store to make sure I get the right adapter.

    But, I can't leave the system with an open riser while I'm at the store, even with heat turned off, right?

    Tankless coil runs boiler at 4 min. clips, and nipple vent is near the boiler return end.

    PC7060
  • Steamhead
    Steamhead Member Posts: 18,525
    edited November 2024

    Given what time it is, put plenty of pipe dope on the nipple and screw it back in- but not too tight. Then turn the heat back on. Tomorrow, take it to the store to match it up.

    Nipples aren't expensive- if you can't get the coupling off, just buy a new nipple.

    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
    delcrossv
  • delcrossv
    delcrossv Member Posts: 2,204

    Be sure to verify that you'll be able to spin the nipple with the new vent attached. A Gorton is wider than a 75. If the vent won't clear the joist, offsetting it is straightforward.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • CoachBoilermaker
    CoachBoilermaker Member Posts: 457

    Do I even need the nipple?

    What about attaching the #2 directly to the main ?

    delcrossv
  • delcrossv
    delcrossv Member Posts: 2,204
    edited November 2024

    Only if you want it to fail immediately.

    Got to raise the vent so it's just exposed to steam and not rusty condensate.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • ethicalpaul
    ethicalpaul Member Posts: 8,850
    edited November 2024

    Condensate isn't rusty but yeah put it on a nipple.

    You can put your wrench on the floor or a workbench and hold the nipple with it while you use a big crescent wrench on the vent or like steamhead said just buy a nipple

    And congratulations

    NJ Steam Homeowner.
    See my sight glass boiler videos: https://bit.ly/3sZW1el

  • delcrossv
    delcrossv Member Posts: 2,204
    edited November 2024

    Dunno,Paul. Seen plenty of rust streaked failed mains vents, so there's some kind of Fe+ ion in the condensate. But, yeah not FeO2

    In any event, vents are designed to handle steam and air. Not water. Use a nipple.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.