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Ancient Boiler System

LDS1616
LDS1616 Member Posts: 9

hey guys. I need help here. I know my system is very old and much of it needs updated/replaced. I don’t have the money for that right at this moment. I have 2 zones that are getting no heat and one that is and I’m assuming that there is a valve that is closed that needs opened as the pipes are hot up to the valve. My question is, if I open the valve where the heat stops, will that mess my boiler up? Any other advice (besides full replacement) is welcome!

Comments

  • delcrossv
    delcrossv Member Posts: 901
    edited October 12

    Which valve are you referring to?

    Note, the large red pump needs annual lubrication.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • LDS1616
    LDS1616 Member Posts: 9
    edited October 12

    it’s the valve right about the red pump. It looks like a large hand valve. In the second to last picture.

  • delcrossv
    delcrossv Member Posts: 901
    edited October 12

    Yes, that valve should be open. It's the input of your pump.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
    PC7060
  • mattmia2
    mattmia2 Member Posts: 10,426

    what is the pressure
    where is the expansion tank? is it an open expansion tank in the attic?

    are all the circulators running?

    that was a gravity conversion. that is the second boiler at least.

    is there just one thermostat?

    more likely air than valves closed unless someone was working on the system recently but it wouldn't hurt to make syre all the valves to the system are open.

    delcrossv
  • LDS1616
    LDS1616 Member Posts: 9

    there are three total thermostats for the boiler. One of them works perfect and the radiators heat up pretty quickly. The other two make the clock as if they are turning on but no heat to the radiators. This is the only boiler in the home, it looks like most of it is original to the 1960s. I can feel the pipes getting hot up to the previously mentioned valve but not getting hot above that point.

    Background: we just purchased this home in the summer and I haven’t owned a home with boiler heat. Now that it is cooling down in Ohio I’m finally getting around to turning on the heat and discovering that the two zones do not get heat.

  • mattmia2
    mattmia2 Member Posts: 10,426

    Do the circulators run for those zones when the tstat for those zones calls?

    The boiler could be set up warm start where the boiler stays hot all the time on an aquastat and the thermostats just control the circulators.

    delcrossv
  • LDS1616
    LDS1616 Member Posts: 9

    so all the pumps run. The pump pictured is running but the pipes above are not warm. Do I need to turn on these valves.

    Secondly, the other valve is connected from the main water supply and to the boiler. It is currently off. Should I turn this on?

  • mattmia2
    mattmia2 Member Posts: 10,426

    what is the pressure? the feed valve may be stuck and not keeping it filled if there is a leak

  • EdTheHeaterMan
    EdTheHeaterMan Member Posts: 8,627
    edited October 15

    Where are the circulator pump's wires connected to? A switching relay? Or perhaps directly to a line voltage thermostat?

    The valves on each side of the circulator pumps MUST be in the OPEN position for any water to pass thru the circulator pumps. I will guarantee you that no matter how strong of a pump that you connect to a closed valve, that pump will not move any water. Think of it like going thru a closed door. water can not pass thru a closed valve the same wya you cant travel thru a closed door. To get the the other side of the door or valve, it must be open. I can't see why @PC7060 would disagree with that?

    Edward Young Retired

    After you make that expensive repair and you still have the same problem, What will you check next?

  • Steamhead
    Steamhead Member Posts: 17,231

    @LDS1616 , where in Ohio? We might know someone who can help you.

    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
  • LDS1616
    LDS1616 Member Posts: 9

    I’m in the middle of nowhere Ohio. About 30 minutes south of Lima

  • LDS1616
    LDS1616 Member Posts: 9

    here is where all the wires lead as well as more pictures. It seems all the pumps are triggered by the one thermostat but no hot water is making it through 2 of the pumps.

  • LDS1616
    LDS1616 Member Posts: 9

    full run down on the house. It was built in 1926. Per our inspector when we purchased the boiler is likely 1960s. Sometime in the 1980s there was a large addition added to the home. It seems all the radiators in the addition are the ones working and the radiators in the original section of the home are not however I can see where they connect to the boiler. We purchased the home from someone who never lived here. An older lady lived here and passed in 2022. A guy bought the home and made some minor upgrade to flooring and appliances and sold to us. We are the first people to live here since 2022.

  • mattmia2
    mattmia2 Member Posts: 10,426

    It is very likely the system is only partially filled or has air trapped in it. turn on the feed valve and watch the pressure. if it doesn't stop filling around 12 psig, turn it off at that point.

    was it either heated constantly or properly drained? it is very likely parts of the system froze if it was vacant for 2 years.

    SuperTech
  • LDS1616
    LDS1616 Member Posts: 9

    okay. I’ll try that. Should there be a pressure reading when it is not being filled?

  • Steamhead
    Steamhead Member Posts: 17,231
    edited October 15

    @LDS1616 , first call I'd make is to @gerry gill. This is probably farther than he'd go, but maybe he knows someone closer.

    Edit- can't get the link to work, but you can look him up here:

    https://heatinghelp.com/find-a-contractor/state/OH/

    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
  • mattmia2
    mattmia2 Member Posts: 10,426

    it should be at about 12 psig when it is cold. it will go up some when it is heated. assuming the gauge is in the right place to see system pressure

  • JakeCK
    JakeCK Member Posts: 1,462

    Didn't Gerry retire?

  • Steamhead
    Steamhead Member Posts: 17,231
    All Steamed Up, Inc.
    Towson, MD, USA
    Steam, Vapor & Hot-Water Heating Specialists
    Oil & Gas Burner Service
    Consulting
  • LDS1616
    LDS1616 Member Posts: 9

    so I don’t think my pressure gauge is working. It’s reading 0 psi no matter how long I fill for. It doesn’t sound like it’s taking in any more water. Could it possibly be the thermostats? The two thermostats are ancient

  • mattmia2
    mattmia2 Member Posts: 10,426

    There is a strong possibility that the pressure reducing valve is stuck closed.

    delcrossv
  • delcrossv
    delcrossv Member Posts: 901

    Agree.

    Close this valve and undo the plastic cap under the pressure reducing valve. Remove the screen inside and see if it's clogged with crud. Clean, re-insert, close cap and try filling again.

    Trying to squeeze the best out of a Weil-McLain JB-5 running a 1912 1 pipe system.
  • Jamie Hall
    Jamie Hall Member Posts: 24,162

    The thermostats have nothing to do with the pressure. Depending on the age of the thermostats — you don't say how old they are, or what model — it is one of three options (assuming the wires are intact). They are working but not well, and cleaning the contacts will make them work. They are working (I've yet to see a mercury switch fail) (although there is a possibility that the anticipator may not be working or set right — another problem). They are dubious; if they are the modern digital type and over 10 years old, they are probably not working…

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England