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Trouble getting an Air-to-water heat pump for radiant retrofit in Virginia

WDGIBBS_M_E
WDGIBBS_M_E Member Posts: 11

In western VA (below West Virginia) I can't find an HVAC/Mechanical contractor willing to take the leap and be first with A2W monobloc heat pumps. As a retired mechanical engineer with enough expertise to run PEX, install heat spreaders, baseboards, fan coils, etc., I'm a bit frustrated. This may have to be a modified DIY job with help from skilled friends IF I can get my hands on equipment and controls at a reasonable cost. (I have Manual J loads and a recent energy audit with blower door to address envelope issues and sizing for this 1965 leaky ranch house over basement.). Basically, contractors say "you want what??" and when they understand more say "we don't want to take the risk with what we don't already know. There isn't a lot of hydronic work/skill in this area anymore. Note: for several reasons, I don't want mini/multi-split systems.

Any suggestions on buying A2W HP equipment directly or through a third party and taking on the risk myself?

Comments

  • Hot_water_fan
    Hot_water_fan Member Posts: 1,969

    @DCContrarian is your guy. But yeah, you’ve chosen the expensive and niche path here for sure.

  • JakeCK
    JakeCK Member Posts: 1,460

    Join the club. Lots of talk about them from companies but not much product on the shelves yet. At least on this side of the pond.

  • DCContrarian
    DCContrarian Member Posts: 414

    Most of the companies selling air-to-water systems will sell direct to homeowners. I know Chiltrix will. They're in Chesapeake, VA and I've driven down from DC to get pieces from them.

    Will your jurisdiction let you do a DIY install? The actual install is about as complicated as a water heater. It's the engineering and design that's the hard work.

    There is a Chiltrix user group on Facebook that has a lot of knowledgeable people.

    JakeCK
  • Ironman
    Ironman Member Posts: 7,427

    @WDGIBBS_M_E

    Where are you located in Western VA?

    Bob Boan
    You can choose to do what you want, but you cannot choose the consequences.
  • WDGIBBS_M_E
    WDGIBBS_M_E Member Posts: 11

    Answering Ironman and others: I'm in Blacksburg VA; home of Virginia Tech; I spent several years there as facilities engineer/manager/director for a research institute. I've talked to Chiltrix in the past and got some encouragement, but I didn't have load numbers then. My weakness is controls so I'm reluctant to get locked into proprietary controls without local expertise and support. I think I can manage most everything else. Moved to this house in 2020 to have a ranch house for aging years. Unfortunately we relied on a home inspection "professional" who missed a few things (crawl space/structural issues). I knew the original owner and thought I knew what I was getting, and for the most part I did. We have an old Carrier heat pump retrofit with the air handler & ducts in the attic & aluminum wiring to the air handler/heaters; those all have to go away for sure. I have already upgraded outside and inside electrical service. A related quest is to find fan coil units I can hide above closets, etc. Radiant ceiling retrofit for cooling or heating would drive my wife crazy, but the basement is my domain.

  • Ironman
    Ironman Member Posts: 7,427

    I’m near Staunton. Blacksburg is a little out of my range.

    Bob Boan
    You can choose to do what you want, but you cannot choose the consequences.
  • pecmsg
    pecmsg Member Posts: 5,046

    Have you asked the Manufactures?

  • WDGIBBS_M_E
    WDGIBBS_M_E Member Posts: 11

    Several manufacturers I've corresponded with or called have referred me to wholesalers who say they will only sell to contractors - except Chiltrix. Some say, let us find a trained and qualified contractor in your area and later say they don't have any there yet (Enertech, for instance, who actually called around and and couldn't find a contractor willing to take their training to qualify, even though some already do geothermal). Sometimes you hear nothing back, even from area reps. I'm pretty sure I could buy from a Canadian brand, but months ago when I talked to one they quoted unaffordable freight costs. I haven't talked to every manufacturer/rep/dealer. Local LG wholesaler knows about their new product but apparently can't get one. [My vision is that someday there will be many monobloc installations with appropriate infrastructure inside and a robust/competitive supply chain. If an outdoor unit dies and local techs can't fix it, you just swap it out (almost plug and play like a window ac unit)…but I won't live that long.]

  • Hot_water_fan
    Hot_water_fan Member Posts: 1,969

    It’s path dependency. Forced air dominates in the U.S., especially as you leave the northeast. What business wants to make a product no one buys and no one installs?

  • DCContrarian
    DCContrarian Member Posts: 414

    "A related quest is to find fan coil units I can hide above closets, etc. "

    This is a common sticking point. Where the air-to-water units really shine is that you can put a small fan coil in each room and get micro control over the temperature for both heating and cooling. What's disappointing is that since air-to-water is niche in the US there's not a lot of availability of fan coil units, and the ones that are available tend to be visually disappointing.

    The fan unit has to be designed for cooling to be used that way. Hydronic cooling is very common in commercial buildings, but the air handlers for those tend to be enormous compared to residential. Three tons would be a small one, where in a bedroom you might want a quarter ton.

    Some of the people on the Chiltrix user group have direct imported units meant for the European market, where they are much more common. The easiest way to get them is to order off of Alibaba.com. This one is popular:

    https://www.alibaba.com/product-detail/Ec-motor-Plastic-FCU-Ultra-Slim_1600352446965.html

    As is this one:

    https://www.alibaba.com/product-detail/CE-Certification-Air-Conditioning-Hidden-FCU_60752451865.html

    Since they are meant for the European market they run on 220V, the controls are in Celsius, and the fittings are BSP (British Standard Pipe). None of those are obstacles that can't be overcome but they're things to deal with.

  • JakeCK
    JakeCK Member Posts: 1,460

    Alibaba, a website I wouldn't ever trust enough to purchase anything off of if it was the last website in existence.

    Notice how it redirects you to the app store just by browsing to their site on mobile. Any guess as to why that is? I'll give you one.

    Not knocking the products, I just wouldn't ever steer anyone to that site.

  • Jamie Hall
    Jamie Hall Member Posts: 23,939

    Also on the European models — does the power frequency difference matter? It just might — the EU standard is 50 hz, the north American is 60 hz.

    Not to mention that grey imports of the kind suggested have no warrantee at all, other than if the dealer is a nice guy.

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
  • pecmsg
    pecmsg Member Posts: 5,046

    Without a contractor in the area why get equipment that no one can work on?

  • WDGIBBS_M_E
    WDGIBBS_M_E Member Posts: 11

    After mucking around on the internet way too much, I'm dismayed at the dearth of small concealable hydronic fan coil units available from US suppliers. As stated previously, I'm looking for single-room units I can install above closets, etc., and discharge through the wall, for cooling and secondary heating (after radiant heat). It seems there is no lack of supply from China and what may cost $1500+ from a US or Canadian source seems available "direct-from-China" for about $300. Cost is a serious concern for me but I'm an old guy and I don't want to go the Alibaba route if I can help it. I've looked for a US importer/stocker of Chinese products to no avail. Does anyone on this forum know of any such distributors? Another possibility I have pursued is any companies who may refurbish and resell fan coil units of this type; again, not much luck. Same results from looking for HVAC-Surplus/salvage or used equipment. Any suggestions?

  • Jamie Hall
    Jamie Hall Member Posts: 23,939

    The "direct from China" route always looks so attractive.

    Until you go to install it and service it. Are you up to the complete installation job? Once it is in, are you skilled enough to service it? If not, don't even think about it.

    Even if you do find an importer willing to shade the trade enough to get the cheap stuff in, they won't install, they won't service, they won't warrantee.

    Br. Jamie, osb
    Building superintendent/caretaker, 7200 sq. ft. historic house museum with dependencies in New England
  • hot_rod
    hot_rod Member Posts: 22,691

    Maybe try Solar Panels Plus in VA. He seems to find odd ball products to import for solar and HVAC projects geared at DIYers

    Attend the AHR show there are dozens of companies from China looking for import possibility. They seem to lead the world in HP products, and have exactly what we need in the US market. Not many rep firms are willing to take the risk importing products from unknown manufacturers in China. Quality control, for one, is not always high on their list of manufacturing processes.

    Or you may need to shop sites in the UK or Europe for more selection of fan coils also.

    You are correct in that there seems to be both extremes in those small units, the high price engineered products, taking advantage of being first on the market and keeping prices up. Or the bargin knock-offs.

    Not enough market developed to attract the domestic coil manufacturers yet, I suspect.

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • WDGIBBS_M_E
    WDGIBBS_M_E Member Posts: 11

    Thanks for the reference to Solar Panels Plus. Though I've talked to Chiltrix I was unaware of this sister company in Chesapeake VA. Chiltirx FCUs are not cheap and the hidden installations I have in mind are a bit different than their models, though they may be adaptable. I do have the skills, with a bit of help, to install these things and service them but if I have controls issues I may need more help. ** On a slightly different tangent, I have stumbled across a person in WV who has an extra 3-ton air-to-water HP and a buffer tank, ordered from China. He has installed two of these in two houses (his and a rental) successfully, using staple-up radiant heating and FCU cooling. I am waiting on documentation, which he says is "adequate" but not thorough. HP control seems basic but similar to Chiltrix (HP to buffer tank). Though this could save substantial $$$, I know if the HP/control set breaks I'll be stuck. I'm questioning the risk vs. savings….

    pecmsg
  • hot_rod
    hot_rod Member Posts: 22,691

    Then again even the biggest brand names have left installers hanging when they pulled out of the market, like the Altherma.

    With a knock off, you may have both parts availability and anyone willing to even work on it. So bone up on refrigeration & electronic troubleshooting. None of us here will be able to predict the lifespan of any no-name imports

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • pecmsg
    pecmsg Member Posts: 5,046

    doesn’t

    Mitsubishi’s

    Daykin

    Fujitsu


    all make air to water heat pumps!


    Along with several other manufacturers.

    Why get equipment that you can’t get parts or tech support for?

  • hot_rod
    hot_rod Member Posts: 22,691

    It's the small, affordable, room by room H&C air handlers that are not so common.

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • DCContrarian
    DCContrarian Member Posts: 414

    A lot of manufacturers have announced residential air-to-water heat pumps, very few are actually delivering right now.

    JakeCK
  • DCContrarian
    DCContrarian Member Posts: 414

    If it makes you feel any better, there is a similar problem with mini-splits, that a lot of people find the surface-mount heads visually unacceptable, and the built-in heads are hard to find and not always available.

    With hydronics you have the advantage that it's much easier to mix and match, the head doesn't need to communicate with the heat pump and so long as there's a flow of water any brand is going to work with any other brand.

    Since there is slightly better availability of mini-split heads, one of the ideas I entertained was buying a concealed mini-split head and retrofitting it to use water as the coolant. But that's more extreme than self-importing.

  • WDGIBBS_M_E
    WDGIBBS_M_E Member Posts: 11

    Thanks again for feedback. There are a few fan coil unit makers even in the US, but their stuff is much bigger than needed (e.g. MultiAqua in SC). I'm looking for those quarter-ton capacity units. Considering what a FCU is - coil, fan, control, drain pan, enclosure -I've even thought of building them but that's a dream I don't have time for.

  • briangallagher
    briangallagher Member Posts: 1

    US BOILER ambient hydronic heat pump (nominal 60kbtu) seems to be a new one from a trusted source. Im surprised it hasn't been discussed here since, well, burnham and you guys on the wall go way back!

    https://www.usboiler.net/electric-products/heat-pump.html

  • DCContrarian
    DCContrarian Member Posts: 414
    edited September 14

    That's very interesting!

    Installation and operation manual is here, includes performance curves:

    https://s3-us-west-2.amazonaws.com/catsy.782/Ambient+HPS+Manual+Catsy+Placeholder.pdf

    The dual-fuel feature seems well done, that is one of things people are always asking about.

    Any indication whether it's actually available to purchase? There are a lot of products announced that aren't actually on the shelves at distributors. LG did a big rollout of their air-to-water product, even had it featured on "This Old House,' but when I inquired it wasn't actually available.

  • WDGIBBS_M_E
    WDGIBBS_M_E Member Posts: 11

    Thanks! Yes, I knew US Boiler had announced their line of A2W heat pumps. I like that it's R32. Ironically, the company I allowed to quote a Trane Air-to-Air system (as a cost benchmark) is listed by US Boiler as their "Pro-Partner" in this area. They declined to consider installing an A2W heat pump; never done it…..

  • JakeCK
    JakeCK Member Posts: 1,460

    Nice. Interesting that they have it using a plate hx. And it does not have a reversing valve which means no option for cooling if you have coil units.

  • WDGIBBS_M_E
    WDGIBBS_M_E Member Posts: 11

    Oh! No cooling. That doesn't work in VA.