Pre-pipes

Tinman

I started pre-piping as many boiler jobs in the shop as I could about 2 years ago. Some of them make no sense to pre-pipe but on many of them like this one, I find it to be a huge time saver. There are so many less trips to and from the truck, less trips up and down stairs, less time in the customer's home, often times a better product, I can listen to music as loud as I want, and if I'm tired and want to take a 45 minute lunch I don't get anyone looking at me sideways. : )

I started this one yesterday. It's for an art gallery in Chicago. 10 radiant zones, all the same SWT, which will be tied into an HTP Elite FT (my first one) and a Caleffi buffer tank, along with a Grundfos Magna system pump. We use the same machine grey paint on all of them so we always keep some extra gallons on hand.

Are there many others doing this? Experiencing the same benefits as we are?

Zman

I absolutely agree. The first one I did was a super tight closet install. The next was a remote site that was an hour to the nearest supply house. Now I'm hooked. I am actually surprised no one has set up a business that just prefabs near boiler piping.
I like the grey color. I think diamond plate will be in my future.

Rich_49

We also fabricate many larger jobs in my shop at the house . It certainly does make for less stress and nonsense . Stephen , you will loike the EFT alot . very soon the UFT will be reay for distribution and with a 10:1 TDR I think it will take off in sizes of 80 , 100 , 120 & 140 . No P & S will be necessary either from what I'm told .

Tinman

Zman (sorry Gordy) - I first used diamond plate on a few jobs about ten years ago and at first, I liked it. But I haven't used it since. For some reason, I thought it detracted from the job. I don't know if it was the mirror affect of the plate or what? Plus, it's really expensive.

jonny88

please keep us updated on install. nice work.

4Johnpipe

@Stephen Minnich We have and will again very soon. It makes total sense for multiple zone systems for all of the reasons you mentioned! Do you make your own manifolds with the T tool or do you purchase them?
Also look into Webstone product line they make the isolation and purge valve as one assembly saves even more time...

clammy

I used to pre make panels at one shop i worked st .it saved alot of late nights at jobs ,the hardest part was getting them into the jobs espically those 6 to 10 zone jobs w pumps .After a while i would make them in one or two section and throw a union in between ,Sure saved alot of steps .I used to make up some remote radiant panels and re circ station all on painted plywwod and pre wireed it was sure a step saver to the truck and saved alot of time wasted on doing it all on the job .I would also pre pressure test the whole set up on large jobs it would save a easy 10 to 12 hours between all the bs .Peace and good luck clammy

Tom_133

I agree with this idea, I prefab (when possible) the entire job on a piece of plywood at the shop, including mocking up boiler and all the wiring. It has been a real saver. I also agree wholeheartedly about the volume of music. Your piping looks great.

Robert O'Brien

Do it on just about every job

hot_rod

I notice Wholesalers and some of the boiler manufacturers offer both prefabed wall mount and floor mount skid packages, also.

Wouldn't it be fun to build the package where you have access to all the fittings and supplies

Just be sure you "stake your claim" for the space to install it on the jobsite.

Watts Radiant had a full on production area for the HydroPanels, here in Missouri, with the commercial duty T-Drill machines and end spinners. They also had a tumbler that would polish all the copper and brass components.

Nice work, wallies.

Tinman

Thanks guys.

I bought the manifold from Alberta. I've used the Webstone products a lot but I didn't have any in stock so I used what I had. Not a reduction in quality so much but certainly a bit more work.

I've got 4 other similar jobs going now also. Pre-fabbed all the boards, all a bit different. On the other ones, they're all Lochinvar WHN's. I'd be happy if I don't have to touch an air conditioner this summer.

I'll try to post some pics as they progress.