Wood boiler with gas furnace with ecm blower
So I know in the past lots of hvac companies that installed a wood boilers with a hot water coil in the Plenum of the gas furnace. Lots of times they have a switch on the side of the furnace for summer and winter. They switch it to winter and that would break y so when the boiler called on y it would not start the outdoor condenser, but it would start the fan so it could blow air across the hot water coil.
So I’m just wondering, what is the best way to hook up/wire a wood boiler with a hot water coil and a new gas furnace that has an ECM blower motor so the customer could still use continuous fan if they wanted and did not need that summer winter switch either.
Comments
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It depends on the model and brand of the furnace. The problem with simply breaking the Y signal on this type of furnace is the logic board and how it controls the ECM blower motor.
The general consensus is that, on a furnace with HEAT, COOL, and FAN ON functions, the control board sends different commands to the ECM motor depending on the thermostat inputs. A call on W from the thermostat engages the fan timer and operates the blower at the programmed heating speed. A call on Y and G tells the board to operate the blower at the cooling speed. However, a call on G only is often interpreted as a continuous circulation or ventilation mode, causing the blower to run at a very low speed—sometimes only 10% to 15% of full airflow.
This is because many modern furnaces are programmed to run the blower as slowly as possible during continuous fan operation in order to improve air filtration efficiency and reduce electrical consumption.
When you disconnect Y, as you might on an older PSC blower motor furnace, the blower may no longer operate at either the proper heating or cooling airflow. Instead, it may run so slowly that the heat from the duct coil is not delivered to the rooms with enough CFM to perform properly.
As a result, you may need to use a series of relays or other control logic to “fool” the furnace control board into operating the blower at the desired speed.
Tell me the model and brand of your furnace, and I will look up the control system and see if I can make a diagram showing how to get the blower to operate the way you want. Also what thermostat are you using? is it the legacy R, W, G, Y, C wiring or a communicating system where there may be 2 wires for DC voltage and one or 2 wires that communicate like ABCD or 1,2,3,4. That is important to know.
Edward Young Retired
After you make that expensive repair and you still have the same problem, What will you check next?
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