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Lochinvar Noble new install questions: system supply sensor, circulator pump, and general feedback

kidfresh63
kidfresh63 Member Posts: 25

An installer recently put in a Lochinvar Noble combi 150k for me in the Burlington, VT area. 1600ish sq ft ranch with a finished basement and small utility room, pretty well insulated considering it was built in the late 1950s, all copper fin baseboard. The Noble replaces a Slant/Fin VSL-160 combi that I knew very little about, neglected a bit, and (in retrospect) ran inefficiently. I'm experimenting with running the Noble low and slow on long cycles, and it's going great so far (I think). Probably oversized for my heating needs (shocker), but doesn't seem to be short cycling. I'm happy with it so far!

The installers know very little about optimizing a modcon (no surprise, having spent time on this forum). They did not install the ODR, which annoyed me to no end, and I am demanding they come back to do so. Can't wait!

Questions

  1. They also did not install the "system supply sensor". Can someone help me understand what the "system supply sensor" is even for, what I lose without it, and if/how it affects ODR functionality? If advised/necessary, where should it go? I've included pictures of my install below.
  2. They put in a constant-speed Taco 007 circulator pump. My delta T is maybe 3-5 degrees at most, and I'd like to increase it. If I'm understanding correctly, would a delta T sensing circ pump be advised out of the gate to achieve a desired delta T of 10 or 20? Or should I wait and see how my delta T looks once the ODR is installed and I've got it tuned up before considering that?
  3. Any other recs or glaring issues with my install?

Many thanks! This forum has been invaluable in helping me understand how to get this thing running as efficiently as possible. My wife is tired of me spending time on here and talking about boilers with everyone I see.

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Comments

  • kidfresh63
    kidfresh63 Member Posts: 25

    Oops! I forgot to attach pictures. Here they are

  • pedmec
    pedmec Member Posts: 1,145

    The system supply sensor and outdoor air sensor are required for the smart control to modulate to maintain the target temperature that is set by you. You need to set parameters by which the boiler turns on, modulates, and then shuts down. without using these features you are not maximizing the boiler. these are the cliff note version

    GroundUpkidfresh63
  • tcassano87
    tcassano87 Member Posts: 31

    in my personal opinion I would call them back and have the work done correctly underneath the boiler

    There are no service valves installed to descale the unit on the domestic side

    There are no isolation valves on the heating supply/return under the unit

    There is what looks like Black Fittings on the HW side of the domestic which needs to be replaced. Should never have black fittings on domestic water

    kidfresh63
  • psb75
    psb75 Member Posts: 938

    You'd better speak to Brad Teller who is the Lochinvar rep. in the Burlington area. (contact F.W. Webb). Your installers did you very few favors. You want those sensors to be connected. The system will be much happier. And so will you. The paint cans should probably not be stored so close to the heating system.

  • hot_rod
    hot_rod Member Posts: 23,849

    you will get the most out of it if you read through the control adjustment section of the manual. Then you can make the final adjustments to get it dialed it to your home.

    Is it fin tube baseboard in the home?

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • GroundUp
    GroundUp Member Posts: 2,213

    The system sensor doesn't serve a purpose with a single boiler in a system like this- I don't know why they even include them. The outdoor sensor, however, could potentially provide huge gains in efficiency if the curve is properly set up. The 007 is of no consequence, and raising the delta isn't going to do anything for you so you can leave that alone. They piped the primary/secondary wrong and as has been mentioned, that black tee can not be in the domestic hot outlet and there should really be some sort of service valves to flush the HX. Hopefully you haven't paid them in full yet.

  • kidfresh63
    kidfresh63 Member Posts: 25

    The installer said the same about the system sensor being unnecessary. Which is why I was wondering if it actually is necessary.

    Why wouldn't raising delta T be helpful?

    I haven't paid them in full yet and don't intend to until they've taken care of these things.

    Thanks!

  • kidfresh63
    kidfresh63 Member Posts: 25

    I plan on dialing it in once the missing sensor(s) is/are installed.

    Yes, fin tube baseboard.

    Thanks! Your posts on this forum regarding combis and modcons have been especially helpful over the past weeks.

  • kidfresh63
    kidfresh63 Member Posts: 25

    Wish I could blame the installers for the paint cans…

    Thanks for the rep's info!

    What do you make of @GroundUp's comment that the system supply sensor is unnecessary in a single boiler setup like this?

  • kidfresh63
    kidfresh63 Member Posts: 25

    Thank you, I will bring these items to their attention. I really appreciate it.

    Here's a better picture. There's no black iron on the DHW. You're seeing black iron on gas lines, and then brass on the DHW lines. I tested with a magnet.

  • tcassano87
    tcassano87 Member Posts: 31

    To me, that 100% looks like a Black Tee on the Hot Water outlet. It should be a service valve regardless but that needs to be removed. They should never have installed that

  • kidfresh63
    kidfresh63 Member Posts: 25

    What would be the purpose of the isolation valves? Assume I know next to nothing 😉

  • kidfresh63
    kidfresh63 Member Posts: 25

    I understand your concern if it were black iron, but it's not magnetic. Doesn't that mean it can't be black iron?

  • tcassano87
    tcassano87 Member Posts: 31

    the isolation service valves allow you to isolate the units heat exchanger, from the rest of the water and pipe in the home. They have service ports that are used to Descale and service the unit yearly to keep the heat exchanger working correctly and hold its lifespan

    As the the Magnetic thing I’m not to sure what you mean if you look at the picture I put that’s a Black 3/4” Tee on Domestic Water, it should not be installed, on hydronic heating it’s different. For your domestic water only copper or brass should be there

  • psb75
    psb75 Member Posts: 938

    Black iron is…iron. Ferrous metal and should be magnetic. You also see that the black "T" is on the port labelled "Domestic Hot Water Out." The black iron "T" has a brass TPRV threaded into it. GroundUp is right about the system sensor. But you should connect the ODR sensor and program the boiler on the right "curve" that suits your form of radiation and desires for heat.

  • kidfresh63
    kidfresh63 Member Posts: 25
    edited January 13

    Right, my thought process was: iron is ferrous, ferrous materials are magnetic. If it's not magnetic, it's not ferrous, therefore it's not iron.

    Just to be 100% clear @psb75 and @tcassano87: neither of those Ts is magnetic, so neither is dark iron I don't think. So what is the darker one made out of?

    If you zoom out, the suspicious T is clearly lighter in color than the black iron coupling, but darker than the brass T it's attached to.

    Edit: agreed regarding ODR. I'm looking forward to setting up the curve.

  • tcassano87
    tcassano87 Member Posts: 31

    you’re over thinking this whole magnetic thing, it’s irrelevant, unless there is a very strange flash, that’s a Black Malleable Tee, not allowed on domestic water in any way shape or form. It will not only rot out and cause a leak, possibly damage your unit, it will create rust/corrosion inside the water & lines inside your house. The picture I added is what should be installed there

  • psb75
    psb75 Member Posts: 938

    I don't know what kind of metals they are casting "T's" out of in Vietnam.

    kidfresh63
  • GGross
    GGross Member Posts: 1,378

    isn't SP114 a standard for stainless steel fittings? It's not a cheap import black fitting, it's a cheap stainless fitting that looks like a black fitting? that would explain why its not magnetic

    GroundUpPaul S_3bjohnhy
  • GroundUp
    GroundUp Member Posts: 2,213

    SP114 is stainless. Sure looks like malleable, but the numbers say otherwise which coincides with the lack of magnetism.

    As for "why wouldn't raising delta T be helpful?", I'll ask again why you think it would. The boiler runs off of outlet temp and will modulate as necessary to meet that temp. If the flow is slowed through the load to raise delta there, there would just be more recycling of the boiler water between the closely spaced tees and the only outcome you'd have is a cooler temp in the room(s) at the end of your loops. A small delta (within reason) is always ideal for baseboard systems. The system sensor again serves no purpose because the temp is regulated by the boiler's internal sensor. If there were multiple boilers injecting into a large system loop, that system temp would override the boiler temps to maintain setpoint. As a single boiler system like this, the onboard sensor is already doing the job and there is no use for the system sensor.

  • kidfresh63
    kidfresh63 Member Posts: 25

    I understand re: system supply sensor, thanks for clarifying.

    I've been operating under the assumption that higher delta T always = more efficiency because you're doing doing more boiling in the condensing range. If I'm following, you're essentially saying "that's true with greater thermal mass, but if you artificially generate a higher delta T in your low mass system, you're actually just going to decrease efficiency, and your house will probably be less comfortable wherever the end of the loops are". Am I closer?

  • Kaos
    Kaos Member Posts: 356

    Delta T is your friend, essentially free fuel savings. About the only exception to it is with long baseboard loops where a higher delta T will cause the last couple of emitters to put out much less heat.

    To get the most out of a modcon, you always want as high of a delta T as you can get away with. With baseboards, I would start at 10F and increase from there if you don't have heating issues.

    Don't know about that specific boiler, but most with internal pumps can target a deltaT. You would then adjust the secondary pump with all zones open to match this delta T, this is why you want an adjustable pump. Either deltP or delta T circ works, whicher your installer prefers.

    +1 on getting proper isolation valve setup on the DHW side. This is a must for any instantiations water heater.

  • kidfresh63
    kidfresh63 Member Posts: 25

    @Kaos @GroundUp You can’t both be right, can you? 😉

  • hot_rod
    hot_rod Member Posts: 23,849
    edited January 13

    looks like an old discolored brass tee? Which would be non magnetic also.

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
  • kidfresh63
    kidfresh63 Member Posts: 25
    edited January 14

    It’s stainless like @GroundUp suggested. SP114 is stainless and you can see it printed on it in the picture.

  • Kaos
    Kaos Member Posts: 356

    Its a form of doublethink, both right and wrong at the same time.

    As an installer, you don't want callbacks. Setting the pumps to max and using no or conservative reset curve will mean the unit will just work and most imporat, it will work the same as the boiler it replaced.

    As and end user, I want to squeeze every last bit of heat out of that fuel burned especially if it is a matter of turning some valves and adjusting some settings. For example, I was running a 40F delta on my boiler before it got replaced with an AWHP. Even went as far as turning up the supply temp so I could run a higher delta, thus lower RWT to increase condensation. When the boiler fired, condensate was gushing out. This was with high mass emitters, so more forgiving and it took a bit of fiddling but it worked.

  • kidfresh63
    kidfresh63 Member Posts: 25

    so @GroundUp why wouldn’t I want to try a delta T of 5 or 10 in light of everything @Kaos just mentioned? Because I have copper fin and don’t want a cool end on my loops? Any other reasons?

  • GroundUp
    GroundUp Member Posts: 2,213

    The boiler circ is not variable speed, so changing the output of the emitters is going to gain nothing in the form of efficiency because boiler temps will still be the same as they are now. Literally the only difference you'd notice with a larger delta T in the heating loops is cooler rooms. Efficiency will stay the same. You're welcome to spend a bunch of money on a delta T circ if you want, but you'd gain more by setting the money on fire and using it to heat the house.

    GGross
  • kidfresh63
    kidfresh63 Member Posts: 25

    ok, thanks for reiterating. Let’s go back to something you wrote before that I forgot to ask you about…

    when you said they piped the primary/secondary wrong, were you referring to the lack of isolation and service valves? Or was there more?

  • GroundUp
    GroundUp Member Posts: 2,213

    Those were separate issues. Take a look at the install manual and you'll see that the tees need to be within 4 pipe diameters of each other with no elbows in between

    kidfresh63
  • kidfresh63
    kidfresh63 Member Posts: 25

    I see. My manual says 4 pipe diameters or max of 12". I measure 7" + 2 90s between those tees. And my pipes are…not that big.

    Thanks!

  • Kaos
    Kaos Member Posts: 356

    This falls into that category that techincally it is wrong, but it doesn't matter. Your space heat loads are low enough that you don't need full flow there.

    GroundUpbjohnhy
  • kidfresh63
    kidfresh63 Member Posts: 25

    Actually, on closer inspection, my manual doesn't say anything about 4 pipe diameters or max of 12" in the "single boiler with zones" diagram that I assume applies to my install. It's inconsistent - I don't know if that's intentional or unintentional.

    I attached the diagrams for single boiler with and without zones. "With zones" doesn't say anything about 4 pipe dia/max of 12". "without zones" does. Do you think the manual is just wrong?

  • psb75
    psb75 Member Posts: 938

    The laws of physics and thermodynamics don't really have any "loop-holes."

    kidfresh63GGrossGroundUp
  • GroundUp
    GroundUp Member Posts: 2,213

    Hydraulic separation doesn't matter? Please stop giving advice if that's what it consists of.

    kidfresh63
  • GroundUp
    GroundUp Member Posts: 2,213

    It was a simple misprint. The rule of thermodynamics doesn't care if there is one zone or several- hydraulic separation is an absolute necessity with a system like this and you don't really have it. It's all about minimizing pressure drop between the tees which is why they're supposed to be only 4 pipe diameters apart (12" rule would only apply if the system piping were 3" or larger) so in your case with what appears to be 1" piping, the tees should not be more than 4 inches apart while you effectively have 4 times that or more after elbows are considered.

    kidfresh63
  • hot_rod
    hot_rod Member Posts: 23,849

    the lower the operating temperature if the boiler the more fuel efficient it it is.

    As for a high delta, if the heat emitters require 180 to cover the load even a 40 delta will not get a mod con in its condensing temperature range. So you will not get 90-+efficiencies. But, still shoot for the lowest SWT and wide delta.

    The other concern with wide delta is that the end emitters can still exchange enough heat to cover the load. So you need to balance a few variables. Not all systems will have the luxury of high delta operation.

    Two deltas are possible also. That is a selling feature of hydroseps, or hydraulic separation in general. Run the boiler to the highest delta the manufacturer can live with, call it 30. The radiant floors can still run a 10 delta for optimum comfort and consistent floor temperature.


    there are no closely spaced tee laws or codes. The closer the better. A close nipple between the tees is great.

    There is always pressure drop in a tube flowing water. Even a 2” long piece of tube has pressure drop, dependent on the flow rate through it. As pressure drop increases with wider spread the potential for flow into the secondary loop increases. At some point that may become an issue.

    The selling feature of a hydraulic separator is the very large center chamber, at least a 3:1 ratio. Whereas those premade manifolds may be borderline as far as absolute separation. The ones with a wide 12” of separation, may not be doing what you expect.

    I doubt many folks know, or care that you have small secondary flows? In a mis-piped P/S arrangement.

    There are pros and cons to al, the various piping options. Choosing the best option for the particular application,requires understanding the features of the options. Buffer tank piping is another classic example,e. Why use 2,3, 4, or flow through piping?

    Bob "hot rod" Rohr
    trainer for Caleffi NA
    Living the hydronic dream
    bjohnhy
  • GroundUp
    GroundUp Member Posts: 2,213

    @hot_rod how would you propose that a 30* delta through a combi boiler is accomplished while the load delta is 5* or even 10*, without use of a highly stratified buffer tank?

  • kidfresh63
    kidfresh63 Member Posts: 25

    You might have just been providing an example, but just to be 100% clear: I don't have radiant floors, I have copper fin baseboard.