Welcome! Here are the website rules, as well as some tips for using this forum.
Need to contact us? Visit https://heatinghelp.com/contact-us/.
Click here to Find a Contractor in your area.
If our community has helped you, please consider making a contribution to support this website. Thanks!
Baseboard Convectors
Options
Mike T., Swampeast MO
Member Posts: 6,928
From the Brookhaven study referenced in this thread:
<I>"...a curve between 3 and 4, but closer to 3 is seen as correct for this specific home. This is really a <B>subjective</B> observation, based on occupant comments. Measurements of room temperature on the main floor of the home show that curve 3 is clearly adequate. In the application of a system <B>of this type</B> to <B><U>any</U></B> there would ideally be an <B>adjustment period where the <U>occupants</U> find the correct setting of the outdoor reset control...</B></I> [emphasis added]
<I>"...a curve between 3 and 4, but closer to 3 is seen as correct for this specific home. This is really a <B>subjective</B> observation, based on occupant comments. Measurements of room temperature on the main floor of the home show that curve 3 is clearly adequate. In the application of a system <B>of this type</B> to <B><U>any</U></B> there would ideally be an <B>adjustment period where the <U>occupants</U> find the correct setting of the outdoor reset control...</B></I> [emphasis added]
0
Comments
-
Do Fintube convectors work with reset???
I have a Radiant system going in and the owner has added another room above the garage. Staple up will not work, so we need to put in baseboard. We are using a Mod/Con boiler with outdoor reset with 110 deg water. If I bump up the temp to 140 Deg. for the BB will they still work when the reset lowers the water temps as it gets warmer outside??
Bergy0 -
They will work, just at a greatly reduced capacity. I attempted to find you an idea of the heat transfer @ 110º F but none of my charts go below 150º F.
Want me to take an educated guess? I'd think < 100 BTU per foot.0 -
Better than previously thought!
A study by BNL (Brookhaven National Laboratories in NY) did a study of just that under guidance of Dr. Butcher I believe. You can do a web search for it.-
EDIT: Wait- I found it and attached it below.
The study set about applying condensing boilers to baseboard systems to see if they were economically viable. (Read the abstract page.) They found that in a temperate climate there were sufficient hours where low temperatures (aligning with condensing operation) were plentiful enough to be worthwhile.
Enjoy!
Brad0 -
Put in extra BB if you can
maximize the the amount of heat you get at lower water temps. If the room is well insulated, 120° might be all you need.0 -
Always a good idea, Joe!
Absolutely, over-radiation done proportionately will pay dividends long-term. You buy it only once (and may have to run cover for concealment anyway). Just make it proportional to the other rooms per heat loss so heating is even.
The BNL study was predicated on standard "180 degree sized" fin tube departing from a design cold day and still paying back by being in the condensing zone for many hours. But as you suggest, starting with plentiful radiation saves for a much wider band of time and with greater comfort... good call.0 -
I was once told...
that fin tube convectors will not "convect" below 140.
If this is true how does the heat get into the room?
Am I being dense and missing something, or did I get bad information?
Bergy0 -
I used to think that,
and there is a drop-off, Craig, at the low end but even so, air is being heated, is less dense and will convect proportionately to it's density.
No, you are not being dense and neither is the air.
In point of fact the minimum temperature might be higher than for a radiant system, depending on the ratio of fin-tube to heat loss. All things being equal, it will be a higher baseline temperature but 120 degrees is still a good deal compared to 180.
As low temperature systems become more mainstream, more manufacturers are cataloging low temperature ratings.
Here is a case in point: One of my current projects is a music building at a local university. It is served by condensing boilers and I use 3-tier fin-tube served from the top-down. (Top tier is hottest to see the last bit of air leaving; counter-flow principle.)
The radiation is sized for 140 degrees with a 20 degree drop all on a +7 degree design day. But at 40 degrees ODT, the radiation will perform adequately at 105 degrees. Convector enclosure height also plays a role of course; the chimney effect counts for a lot.
BEW0 -
I have that exact situation in my house
Craig:
My house has this exact setup. Mostly radiant, with some baseboard, with Mod-Con & reset. I'm using a Tekmar controller to acheive the reset curve, and injection to mix down to the radiant temps. As I don't have an indirect DHW heater, I set the it up so that when a thermostat controlling any of the basxeboard calls for heat, it triggers the DHW priority function which boosts the boiler temp to high temp. After the baseboards are satisfied, all goes back to normal reset running.0 -
here's the set up
> and there is a drop-off, Craig, at the low end
> but even so, air is being heated, is less dense
> and will convect proportionately to it's density.
> No, you are not being dense and neither is the
> air.
>
> In point of fact the minimum
> temperature might be higher than for a radiant
> system, depending on the ratio of fin-tube to
> heat loss. All things being equal, it will be a
> higher baseline temperature but 120 degrees is
> still a good deal compared to 180.
>
> As low
> temperature systems become more mainstream, more
> manufacturers are cataloging low temperature
> ratings.
>
> Here is a case in point: One of my
> current projects is a music building at a local
> university. It is served by condensing boilers
> and I use 3-tier fin-tube served from the
> top-down. (Top tier is hottest to see the last
> bit of air leaving; counter-flow principle.)
> The radiation is sized for 140 degrees with a 20
> degree drop all on a +7 degree design day. But at
> 40 degrees ODT, the radiation will perform
> adequately at 105 degrees. Convector enclosure
> height also plays a role of course; the chimney
> effect counts for a lot.
>
> BEW
0 -
Here's the set up
435 sqft with 98 feet of wall, 88 ft is exposed. 14 triple glazed windows and super insulated. Heat loss @ -5 of 11,146 Btu/hr.
If I'm guessing correctly(The products paper work only shows temps down to 170) 120 deg @ 4GPM should give me
190 Btu/ft. I would need 59 ft of BB to cover the load @ design temp.
I could run the system at 120* even though I only need 110* for the bulk of it. Not the best solution, but it will keep down the cost and allow the mod/con to condense it's little heart out
Thanks for the help!
Bergy0 -
Is this just one room, Bergy?
Is the rest of the house the same in terms of proportionality of radiation to heat loss? Just because one room may support reset to a certain degree, the lowest temperature you can take out of the boiler is based on the room with the least radiation. The other rooms may overheat (without TRV's) but those are the breaks. Doing reset for a fortunate room is folly...0 -
connect to the top?
On three tiers radatior, u connect the hottest water to the top? I was told to connect the hottest to the bottom, reason is to have the most differnce in temps for the convected air to move quickly thru the unit.... I inherited a triple pass shawn and perkins radiator for my garage and was debating my self which connection for supply/return..til my supply house explain as above and seemed to works really well...0 -
Yes, the top!
Principle is counterflow and whether fin-tube or an air coil it improves overall heat transfer by maintaining the maximum Delta-T across each row of coil or fin-tube.
Consider this:
With multi-tier baseboard, the second tier and subsequent tiers have diminishing returns in output because the lower tiers have warmed the air, reducing the delta-T to the tiers above it. Does that make sense?
When you have single-tier baseboard, the capacity is "X", let's say 550 BTUH per LF. Add a second tier and the capacity does not double, it is more like adding 30 to 50 percent if that. Diminishing returns. Take a look at a baseboard selection and compare.
If I piped from the bottom up, the first tier warms up that 65 degree air off the floor a good deal, as it should. But the second tier now has cooler water against warmer air, so even less output. Add a third tier and you have the warmest air seeing the coolest water, even less heat transfer.
Reverse this as I have, supply in the top, return out the bottom: The first tier gives a good enough boost against the coolest water leaving (great for condensing boilers by the way!). The second tier is in the middle of the pack but improved. The air leaving is warmer still. Now that last tier has the warmest air meeting the hottest water for a good send-off.
In really deep coils in some energy recovery applications (to use an extreme example) you can actually lose heat and cool down your leaving air because the leaving fluid is cooler than the leaving air.0 -
Guess I'm backwards again, but top-down serving of tiered fin units doesn't strike me as counter-flow as that arrangement will enhance convection by attempting to make the stacked coils act more like a single unit. Putting the highest temp at the bottom will only retard convection in the coils above. To me, that's the real "counter-flow" arrangement...0 -
Or
Feed them in parallel, and increase the average temperature, and increase the output per foot, and increase convection.
Even though this DECREASES the delta T across the convector, it actually devours more btus, so it INCREASES the Delta T across the boiler, if piped Two pipe.
It's also no harder on the pump, so there's no real downside.
Noel0 -
Thanks Brad! That article is going in the reading room...
During my speed reading I noticed no mention of daily setback but I might have missed...
Significant daily setback would [seem] to destroy this analysis where condensing operation is based on degree days...0 -
VERY interesting Noel. I need to think on that for a while...
Something tells me though that without reverse-return piping or overhead supply in each stacked unit that such would result in greatest flow (thus highest average temp) through the bottom element.0 -
Sure
Pipe it reverse return within the cabinet. Feed the top, first tee, and return from the bottom, last tee.
If you sized it and pumped it and piped it so that the supply pipe couldn't supply the flow rate to the (big enough) riser that you need to feed the (small enough) tube size within the convector.
To illustrate, you wouldn't CHOOSE inch and a half fin tube for 3 tier parallel flow, with 3/4" risers.
PLAN for flow rate, delta T, and fin tube diameter.
It's sold from 1/2" through 2", right off the shelf.
Noel0 -
Parallel...
Good question, Noel, but there is a reason.
Originally I was going to make them in parallel, reverse-return for even flow but chose not to.
Reason? Laminar flow. By piping in series I have a constant velocity all the way through. In parallel even the 3/4" element tubing would drop below critical levels and I would lose output another way.
Agreed, pressure drop is less in parallel. If I had 1/2 tubing or smaller, or turbulators in the 3/4" I would be back going with parallel.0 -
Counter-Flow
The term counterflow really comes from the colliding paths of the fluids, Mike. Air in the bottom going up meets hot water in the piping coming down.
If you ever come across cooling coils (chilled water I mean) piped backwards the difference is dramatic because of the low delta-T's involved. HW is more forgiving because there is more of a Delta-T hence wiggle room. Chilled water is much more demanding; success or failure is a degree or less away. You either dehumidify or you do not.
You grasp correctly, hot water below will retard the convection above. Sort of like the big brother taking the big piece of cake first...0 -
It's Noel
How much did you decide the BTUH output would be reduced, by piping your fin tube size selections in parallel?
Be specific, please.0 -
My bad, Noel
Sorry about the mis-spelling, now corrected.
The BTUH output was below the selection criteria using Vulcan Radiator products; I do not have the data with me. But being a condensing boiler project and striving for high delta-T's overall, we would tend to have lower water flows.
We were not so concerned that we would lose significant heat but were scrambling for every BTU we could get. I will look at the charts tomorrow if I get a chance. But professionally we could not in good faith go counter to a manufactured product recommendation. They (Vulcan) have a minimum flow rate of 0.30 FPS below which laminar flow occurs. 1.0 GPM in 3/4" Type M pipe has a velocity of 0.62 FPS. Divide that by three and you are well below minimum. Most of our zones are in the 0.50 (minimum flow rate regardless) or 1.0 GPM ranges.
In point of fact the 3/4" tubing in series and the radiation flow rates were sized for a 20 degree delta-T flow rate (0.10 GPM per 1000 BTUH) but we allowed the owner latitude to down-balance to a 40 degree drop if they chose, to get colder return water. We were between efficiency and getting capacity out of the fins. The conservative side said go 20 degrees drop on radiation, 30 on unit heaters and no less than 40 on duct and reheat coils.
That all said, the key I see with condensing boilers and high delta-T systems is water balancing management given that flows are so low. With that comes the need for small tube sizes. Are manufacturer's listening?
BTW: Vulcan used to offer 1/2" tube then discontinued it. I was farkelmpt.
0 -
You just corrected a manufacturer.
If I wasn't listening, I wouldn't have picked up on your designing for low flows in big pipes with small risers.
Back to the question.
By your figures and pipe size selections, How much output will you lose due to laminar flow?
http://www.vulcanrad.com/
Don't blow smoke at us, this time. It's a direct question.
Noel0 -
Noel
According to Vulcan (I=B=R actually), the laminar flow effect takes over below the 3.00 FPS rating standard (factor 1.000)
At 1.0 FPS the output can expect to drop to 0.957 x capacity. Where my design would have taken me if parallel, about 0.25 FPS, the rating would be 0.905, so roughly a 10 percent reduction. Glad we went in series.
I think you need your smoke detectors calibrated
0 -
You got it, Mike
Degree-Days go to annual consumption over a given year but the condensing mode frequency goes to hours at a particular temperature; the so-called "Bin Method".
For example, if a place has, oh, 8,000 degree-days with a -10 degree design, there will be fewer hours where condensing is practical in a conventional system (180 degree water held constantly is what I would call, unfortunately, conventional). But it may also be that this place has deep cold snaps followed by warming trends and good insolation. Colorado might be such a place, or a place where proximity to water makes the summer months burn some fuel too. A couple of deep months and nine months of blah. Maybe a month of summer thrown in.
Naturally your control system (not yours in particular for we know yours does!), has to take advantage of OD reset as precisely as possible and as tightly to the curve along the entire range.
I will have to re-read it too. Some of my favorite articles yield more nuggets upon subesquent readings...0 -
designs
Good question, Noel, but there is a reason.
Originally I was going to make them in parallel, reverse-return for even flow but chose not to.
Reason? Laminar flow. By piping in series I have a constant velocity all the way through. In parallel even the 3/4" element tubing would drop below critical levels and I would lose output another way.
I agree, at a certain, low, flow rate. The flow rate is chosen by the designer. Should the designer use a flow rate to match the radiation, the radiation output would be as intended, and the higher average temperature would provide MORE btuh output; MORE load on the boiler, and contrary to your statement about lower return temperatures with the lower flow rate in the ZONE, more efficiency through the condensing boiler. This is due to less bypass water flowing through the boiler to make up for the slower zone flows required to lower the return temperatures, at the reduced output from the fin tube (that you get from the lowered average temperature).
More BTUHs lost at the radiation equals a wider Delta T at the same RETURN temperature, measured across the boiler.
More BTUHs lost at the radiation means a wider Delta T at the same SUPPLY temperature, measured across the boiler.
Lower return temperatures AT THE SAME FLOW RATE would indicate more efficiency, I agree with you there.
Agreed, pressure drop is less in parallel. If I had 1/2 tubing or smaller, or turbulators in the 3/4" I would be back going with parallel.
Why wouldnt you use ½ fin tube, if thats what you want to design your flow rates around?
You could size your 3 tier to work by gravity, if you chose to size the piping for it. You can choose any pump you like, to match your ¾ fin tube, so flow rate isnt going to hold us back.
I also dont disagree with your method, and havent yet. Theres more than one way to pipe things, and I think that you do a disservice to this board, by closing your mind to the multiple ways to pipe a system.
System size and room size obviously play a part in lengths of 3 tier installed, and that is more a factor in which method one would choose.
This was a hypothetical discussion in the beginning, without flow rates assigned to it. By assigning a specific job to it, which the rest of us havent seen, it takes it out of the hypothetical.
Hypothetically speaking, having a higher average temperature in EACH pipe in the 3 tier baseboard produces a higher output.
Smoke detector off.
Noel0 -
Noel
I made this a new sub-thread for we were getting a bit vertical there...
I could not get 1/2" tubed element, was told it was no longer available although it once was. I would have used it in a heartbeat for the reasons you suggested, and have in the past. Maybe it is back in production. I have asked for it and perhaps the cost of copper with low flow rates are making this reality.
The condensing boilers are in another building and that is another topic. My first priority was the integrity of my building design, use as little hot water as possible to heat the room and send it back as cold as I could. Fin-tube was a choice over Runtal, likely for cost which is always debated. Had to work with what I was given.
Flow rates were proportional to the heat loss with the proviso that a 0.50 GPM minimum made sense from a laminar standpoint. There is also OD reset so that mitigates any overheating problems in those smaller rooms.
The control valves are 2-position with 45-second stroke times open to closed, so no modulation in these cases.
The building mass over time is ripe for experimentation and the Owner is on-board with that. They know that they can set the balancing valves downward to extract more heat per gpm as a function of overall plant efficiency. The warmed mass of the building (a music bulding with acoustical mass in addition to the building mass) will allow some carry-over of heating for some time.
Another trick I use when using Fin-Tube in multiple tiers: Say I have a 20-foot bay to heat. Say I need 12 feet of 3-tier radiation to do this.
I could center that 12 feet on the bay centerline and it would work on paper, sure, and have four feet of blank cover on each side. But as we have been discussing, every subsequent tier above the first suffers a Delta-T loss due to pre-heating of the air from below. So I stagger the elements left-right to get better wall coverage, to within a foot of each end. Not only do I get better coverage but each element that is not triple-stacked but perhaps double or single-stacked, is itself most efficient on it's own. Can I predict the benefit? No, aside from the better wall/glass coverage, I do know that in theory I just have to be getting a better rating than straight-stacked elements.
Cheers!
Brad0 -
It's predictable and published
under single tier and 2-tier ratings in the same cabinet.
1/2" fin tube is still made, in various brands. Not so much for commercial cabinets, but it's out there.
Noel0 -
Thanks, Noel
I will have to check those out. Do you mean published for staggered elements or just multi-tier?
I had figured on X amount of element with 1, 2 or 3 tiers each with their own ratings. After a while my head hurt so I relegated it to "better than catalogued by an unknown degree". Short-hand told be about 8-10 percent but I did not count on that (take credit for it against heat loss).
We shall see. The Music Building is being commissioned as we speak as is the boiler plant which serves it.0 -
From the paper:
"The circulating water flow rate was kept within a normal range to provide uniform space heating at all outdoor conditions. This approach is commonly used in Europe with condensing boilers."
No setback...
Later, they mention one night with the non-condensing boiler where the heat was turned off until a morning warm-up. The "careful monitoring" during the recovery period was mainly about determining how rapidly the b/b could absorb the boiler output. What they found was that the baseline (non-condensing) boiler "burner input is then oversized by 31% relative to the maximum baseboard delivery". At their assumed average efficiency of 80%, this means the the assumed output is oversized by 11% relative to the b/b. That, my friends, is genuine waste!0
This discussion has been closed.
Categories
- All Categories
- 87.4K THE MAIN WALL
- 3.2K A-C, Heat Pumps & Refrigeration
- 61 Biomass
- 429 Carbon Monoxide Awareness
- 120 Chimneys & Flues
- 2.1K Domestic Hot Water
- 5.8K Gas Heating
- 115 Geothermal
- 167 Indoor-Air Quality
- 3.7K Oil Heating
- 77 Pipe Deterioration
- 1K Plumbing
- 6.5K Radiant Heating
- 395 Solar
- 15.7K Strictly Steam
- 3.4K Thermostats and Controls
- 56 Water Quality
- 51 Industry Classes
- 50 Job Opportunities
- 18 Recall Announcements